How is the twin shaft disperser working?

Twin shaft disperser integrates powerful mixing, dispersion, emulsification, and homogenization, which is more widely used in relatively high viscosity materials and used widely in different kinds of industries such as Ink, paint, colorants, adhesives, cosmetics industry, etc…

And the twin shaft disperser has a strong non-standard degree and the blades type chosen are based on the characteristics of the different materials.

Here are some highlights of our twin shaft mixer:

1-Body real thickness can reach 10mm, and the bottom thickness can be thickened to 12mm, top cover also can do reinforcement. which makes the twin shaft disperser stronger and has the longer service time.

2-High speed part and low speed part can be adjusted frequently, which can mix the materials more uniformly and suitable for different viscosity materials. ABB VFD, SIEMENS/ABB MOTOR and NORD REDUCER can be optional.

3-Auto lifting and downing function can make the production automatically, which speed up the materials production.

4-With Teflon scrapper, which clean the tank side easily.

5-Overload protection system.

Setting the rated temperature, if the room/mixing temperature reach the rated temperature, the machine will stop, which protect the twin shaft disperser. 

FRANLI offers the high-quality twin shaft disperser and High-cooperative after-sales service. If any interested in the twin shaft disperser, welcome to contact us.

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Top Twin Shaft Disperser Manufacturer

Twin Shaft Disperser

Twin Shaft Disperser is suitable for mixing and mixing from low viscosity to high viscosity, and the applicable viscosity range is 3000cps~20000cps.Its main features are the central high-speed rotating zigzag-shaped dispersing disc, which disperses and mixes the materials powerfully, and its speed can be adjusted by the frequency converter.
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Twin Shaft Disperser video

The Twin Shaft Disperser is composed of two sets of mixing devices. Different mixing devices can be designed according to different materials; such as high-speed dispersion + low-speed mixing, or emulsification high-speed shearing + low-speed mixing.
Combinations, such as other different mixing device combinations, can be determined according to the actual needs of customers; in addition, for low-speed mixing, it can be frame mixing or frame inclined blade mixing, and wall scraping can also be installed.

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Butterfly Mixer
This kind of butterfly mixer is used in offset ink, putty etc industry. The butterfly dispersing mixer is a product with the functions of dispersing and stirring (wall scraping) developed on the basis of a single-axis hydraulic lifting disperser.
Plateform Twin Shaft Disperser
This platform twin shaft disperser also named concentric double-shaft multi-function mixer, which is an industrial-grade model developed by FRANLI based on the concentric double-shaft mixer, which integrates powerful mixing, dispersion or emulsification,

Guidelines For Twin Shaft Disperser

The appropriate speed can be selected according to the process requirements to achieve the best dispersion effect. The low-speed paddle moves in a circular motion around the wall of the barrel and is equipped with a Teflon scraper, which can scrape the material adhering to the wall of the barrel and push the material on the side of the barrel to the center to prevent dead ends and distortion of the formula. At the same time, it is easy to clean. High and low speed can be operated separately according to needs. The whole machine is compact and runs smoothly. According to the working environment, it can be divided into ordinary type and explosion-proof type. This machine is an explosion-proof type.

Main technical parameters 5KL TSD

1. Twin Shaft Disperser motor power: ABB OR SIEMENS 132KW
2. Twin Shaft Disperser speed: 0~1450rpm;
3. Inverter 132kw ABB
4. Diameter of the dispersion plate: φ400mm
5. Low-speed shaft motor power: 30KW
6. Reducer: NORD
7. Low-speed shaft speed: 18rpm;
8. Low-speed blade diameter: φ1440 mm
9. Oil pump motor: 3kw ABB motor
10. Lifting stroke: 900mm


Preparation before operation: This machine has 1 electrical cabinet and 1 full explosion-proof operation box. The electrical cabinet is placed in the power distribution room or other places isolated from the site. The full explosion-proof operation box is placed on the platform or wall. Please a qualified electrician. Connect the wires according to the electrical schematic diagram. Add 46# hydraulic oil to the oil mark position in the hydraulic station, and check whether there is lubricating oil in the reducer (it has been added before leaving the factory).
Trial run: jog the up button to check whether the oil pump motor wiring is correct, then press the up button to raise the equipment to the highest position, and check whether the up limit is working. Press the down button again and reciprocate 2~3 times to check whether the equipment is shaking or crawling when it is rising or falling.
Respectively jog the main engine and scraper motor start buttons to check whether the direction of rotation is counterclockwise. Press the main engine and scraper motor operation buttons respectively, and slowly rotate the speed control button to the right to 300~500RPM to check the stability of the whole machine, and then slowly rotate to the highest point to check whether the whole machine is running smoothly and whether there is abnormal noise. If there is, stop the operation and operate again after troubleshooting.
FRANLI Twin Shaft Disperser
Guidelines For Twin shaft disperser

Twin Shaft Disperser: Dynamic Shear Mixing

A twin shaft disperser is a type of industrial machine used for dispersing or mixing various materials on a large scale. It consists of two parallel counter-rotating shafts fitted with mixing elements like paddles or discs.

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FRANLI Twin Shaft Disperser
Guidelines For Twin shaft disperser

Twin Shaft Disperser | Dispersion and Mixing

FRANLI Twin Shaft Disperser is a device that uses a pair of screw shafts with stirring blades to spray, humidify and stir the conveyed powdery materials. Twin Shaft Disperser is widely used in high-efficiency equipment for stirring, dispersing, and dissolving paints and solids, and widely used in chemical products such as inks, pigments, and adhesives.

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Guidelines For Twin shaft disperser

What is a twin shaft disperser?

The twin shaft disperser (TSD) is an integrated machine that integrates mixing and dispersing. It adds a low-speed mixing function to the original dispersing machine.

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