Twin Shaft Disperser: Mixing and Dispersion

Twin Shaft Disperser

Twin shaft dispersers are versatile machines that integrate mixing and dispersing functions, making them essential in various industries. They are designed to disperse materials with low fineness, incorporate and disperse solids, and enhance the uniformity of dispersion.

Details of Twin Shaft Disperser

  • Hydraulic lifting, 360-degree rotation, step-less speed regulation, and other functions.
  • Good uniformity, high production efficiency, and large capacity.
  • Stir evenly without dead ends, easy to clean.

Application: Paint, Adhesive, Battery, Pharmaceutical industry, Cosmetic

The twin shaft disperser, also known as a dual shaft mixer, is a powerful device designed for intensive mixing, dispersing, and kneading of viscous materials. It is commonly used in industries such as paints, coatings, adhesives, and chemical processing. The twin shaft disperser adds a low-speed mixing function to the original dispersing machine, creating turbulence in the dispersion barrel and ensuring more intense and uniform dispersion. This integrated machine significantly reduces production time, making it ideal for mass production.

twin shaft disperser

Operating Principle and Characteristics

The twin shaft disperser operates by adding a low-speed mixing function to the original dispersing machine. The low-speed mixing runs in the opposite direction to the high-speed dispersion, creating turbulence in the dispersion barrel and ensuring more intense and uniform dispersion. Additionally, a scraper can be added to the mixing frame to solve the problem of uneven dispersion of high-viscosity materials. This integrated machine offers better and more uniform dispersion compared to the original dispersing machine, significantly reducing production time and saving time for mass production.

1. Dual Shaft Design:
The dual shaft configuration of the disperser enables simultaneous and versatile mixing actions. As the shafts rotate, the tools attached to each shaft generate an intense force, promoting effective dispersion, blending, and breaking down of particles.
2. High-Speed Mixing:
The twin shaft disperser operates at high speeds, typically ranging from 1000 to 4000 revolutions per minute (RPM). This rapid rotation creates strong shear forces, resulting in faster and more efficient mixing, even with highly viscous materials.

Advantages and Applications

Twin shaft dispersers are suitable for mixing and dispersing low to high viscosity materials. They are widely used in industries such as chemicals, coatings, inks, and adhesives. The ability of these machines to enhance the uniformity of dispersion makes them indispensable in the production of various products requiring consistent and high-quality mixing and dispersion.

1. Increased Efficiency:
The twin shaft disperser offers unparalleled efficiency in terms of dispersion and mixing. Its precise control over the mixing process ensures consistent quality, reduced processing time, and enhanced productivity.
2. Versatility:
This machine is highly versatile, as it can handle a wide range of materials, including powders, pastes, and liquids. Moreover, the twin shaft disperser accommodates different viscosities and rheological properties, making it an ideal choice for various applications.
3. Homogeneous Mixing:
With its intensive mixing action, the twin shaft disperser achieves a high level of homogeneity in the final product, eliminating any agglomerates or uneven dispersion. This ensures superior consistency and quality in finished products.
4. Industry-Specific Applications:
The twin shaft disperser finds extensive usage in industries such as paint and coatings manufacturing, ink production, chemical processing, and adhesive formulation. Its ability to disperse pigments, dissolve additives, and create stable emulsions makes it an indispensable tool in these sectors.

Design and Functionality

The design of twin shaft dispersers is based on the need to integrate mixing and dispersing functions effectively. The addition of a low-speed mixing function and the option to include a scraper in the mixing frame are key features that set this machine apart. The ability to customize the size of the stirring blades and other specifications according to specific requirements makes the twin shaft disperser a versatile and adaptable solution for various industrial applications.

Twin shaft dispersers are innovative machines that have revolutionized the mixing and dispersion processes in various industries. Their ability to integrate mixing and dispersing functions, enhance dispersion uniformity, and reduce production time makes them a valuable asset for manufacturers seeking efficient and high-quality mixing solutions.

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Guidelines For Filling Machine

FRANLI is manufactured as a professional filling machine equipment, our filling machine can be filled from a minimum of 100g to a maximum of 250kg, and the filling dose can be adjusted by itself.

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