Offset Ink, UV Ink machine line
We offer the design as below: The connecting material transported from the connecting material workshop enters the high-level tank of the device for storage, and then the connecting material is measured in proportion and then enters the batching tank and the pigment is uniformly mixed according to a certain ratio, and the mixed material enters the feeding storage tank. The feeding storage tank enters the bead mill for preliminary grinding, and then enters the three roll mill for fine grinding, and disperses to a particle size of less than 10 μm. If the material after grinding is unqualified, it can be returned to the feeding tank for regrinding. The qualified material after grinding is put into the base ink finished tank for adjustment, and each color is designed into 2 base ink finished tanks. Using high-precision metering and feeding, there are 7 varieties of materials that are adjusted and added. The production line is arranged in a space of 72m in length, 42m in width and 10.8m in height, and at the same time meets the requirements of safe production, operation and maintenance. Dosing and metering equipment for small batches is shared with control and assembly lines.
So we normally has standard process:
2nd: Butterfly and high speed dispersing machine for mixing liquid and powder.
3rd: bead mill for grinding, which has high viscosity and low viscosity machine, how to choose bead mill, welcome to connect with us, share us your raw material particles.
4th: three roll mill for mixing and grinding together, get the ideal particles.
Note: some factory choose one more manual three roll mill before filling machine, why ? which process can make your ink more light and colorful, improve the quality of ink. The last step is filter and filling, how to choose filling machine, which depends one the bottles that you have, also depends on your productivity requirement.
We just talked about the wet grinding process, let’s move to the powder feeding system. Nowadays most countries require the non-dust feeding system. One for full factory powder system; another one for single machine feeding system. Also auto discharging bag station, which depends on your bag weight, 25kg/bag or 500kg/bag; has difference discharging station.
If you are thinking about the turnkey project of ink, welcome to connect with us. We would like to share our experience with you.
The EW production line mainly mixes raw materials, solvents, and emulsifiers through a reactor (oil-based).
Digital Ink machine line
Franli has professional experience for digital ink machine line, we offered hundreds customers to expand production, or build up new project.
Suspension Concentrate Machine Line
Beneficial Impacts Of Using a Double Planetary Mixer
A double planetary mixer is an essential part of any industry for mixing particular materials. A double planetary mixer contains two blades that help mix by revolving on their axis in the vessel.
Sigma Mixer: Product Manual
Sigma mixer, also known as a double Z paddle mixer, is mainly used for mixing or kneading materials with very high viscosity (over 500,000 cps).
What is Oxygen Generator Plant？
An Oxygen Generator Plant is an industrial facility that produces oxygen for various applications. Oxygen is an essential element for human life, and it has many uses in different industries, including healthcare, aerospace, and manufacturing.
Instructions For Use of Nano Bead Mill
A bead mill is a machine that is used to break down particles of solid material into a liquid as fast and efficiently as possible.
What is a Lab Reactor？
A lab reactor is at the core of laboratory exercises in various scientific and engineering disciplines. It provides an environment that allows scientists and researchers to conduct experiments and simulations of chemical reactions, which aid in developing new products and optimizing processes.
Immersion Mill: Guide for Producing Fine Powder Materials
An immersion mill is a type of milling machine used for the production of fine powder materials. It is also known as a bead mill, a sand mill, or a basket mill.
Related production lines
Offset Ink machine line
FRANLI is specialized in offset ink full line production for 20+ years. Helped customer save the cost, save the man power, also save the space.