High Shear Mixer
High Shear Mixer is to disperse one or more phases into another continuous phase through efficient, fast, uniform and other processes, and under normal circumstances each phase is insoluble. Because of the high rotor high-speed rotation of the tangent velocity and kinetic energy of high frequency mechanical effect brings strong, make the material in the narrow gap, rotor fierce mechanical and hydraulic shear, centrifugal extrusion, tearing and turbulent liquid layer friction, lighting strike etc inductive effect, so that the miscibility of the solid phase, liquid phase and gas phase in the corresponding mature technology and with a moderate amount of additive effect, Disperse and emulsify evenly and finely in an instant, and get stable and high-quality products after high frequency cycles.
Advantages of High Shear Mixer：
- low grinding fineness
- Wide range of applications
- high working efficiency
Application
Coating
Cosmetic
Battery
Graphite
Agrochemistry
Adhesives
Hot sale High Shear Mixer
• Easy installation of the bead mill machine: The best features of this bead mill machine are: You can easily install it wherever you want. This task is so simple, and effortless. And due to this feature, it is extremely popular among other equipment. You can find the bead mill working principle so effective, and you can perform all the mixing tasks effectively without adding so much effort. As this machine is very bulky and cheap, it needs only a few minutes to install. In this way, you can reduce the labor charges and other exhausting jobs. So, you can stay worry-free about how to install this machine? As the company has made this task easier for you.
• Efficient work performance of this bead mill machine: As we know, the bead mill working principle has been created in such a way that you can achieve higher and efficient work performance on this bead mill machine. If you are looking for quality and stable work, these bead mill machines are the best option to get a consistent mixture of any particular material. You can use this bead mill for paint, ink, and coating industries. And, it is a comfortable and easy method to perform all the mixing and dispersing activities without wasting so much time. So, here bead mill working process is so necessary to obtain the desired results for the company.
• Contains grinding media of 2-3 mm size: It is the necessary feature of the bead mill working process as it includes the grinding media. In this area, grinding and other dispersing activities take place that they turn into a fine mixture. You can use a bead mill for paint, ink, and coating industries, where mixing works have been done regularly. It contains grinding media of 2-3 mm size that is enough to transform all the material to a smooth and fine paste. For this purpose, bead mill manufacturers have added advanced technology to this machine to provide consistent and quality work performances for the company. In this way, you can get a higher productivity ratio. And you can reach the peak of the higher conversion rate. Thus, these bead mill machines are ideal for fabrication companies to get their desired goals with full efficacy.
• Easy operation of the bead mill machine: It is a great feature of this SMP Agitator bead mill machine as bead mill manufacturers create this bead mill machine with advanced technology. And, with this quality, the operation of this sand grinding mill is extremely comfortable. You do not need to call any professional to do the same, and you can do it yourself without adding so much effort. So, it is another best feature to consider about this bead mill machine.
• Easy to clean the bead mill machine: This sand grinding mill is remarkably best for the fabrication companies to enhance the overall growth and production. As we know, while we use any bead mill machine, we need to clean it so that we can get hygienic work performance. For this purpose, companies manufacture this bead mill machine in a way that you can clean it comfortably without making yourself exhausted. You can go through the bead mill pdf and other relative documents that provide you the guidelines of clean this bead mill machine.
• Easy to maintain the bead mill machine: Maintaining is also a matter of concern as it requires your time and money. For this purpose, you can check the bead mill pdf and manual provided by the company at the time of purchase. You can either contact the company or read the manual carefully to know all the information about the bead mill machine. And, you can find this process is extremely simple to perform. So, you can get this bead mill machine without spending so many amounts on it. And, in this way you can concentrate on the work performance of the company.
Also, you can use SMP Agitator bead mill in paint industry, ink, and other coating work companies to make all the mixing and grinding activities easier and more manageable. To get this bead mill machine, you search for those companies that deal in these machines and other equipment. For this purpose, you can get a quote or related other information about the bead mill machine.
Hydraulic TRH type
Hydraulic Three Roll Mill, which is a full hydraulic auto-controlling system equipment. 1- Cooling system: an individual cooling system for each roller. 2- hydraulic control: hydraulic control pressure blades, roller gaps, etc. 3- Optional installation：PLC system with SIEMENS touching screen, FRANLI engineer set formulas of grinding according to different viscosity materials.
Lab TRL Type
Lab three roll mill with PLC Touching Screen，which is widely used in medicine, ink, cosmetics, and electronics industries. Small size, digital number auto-operation. Which smarter, safer, and faster. Which is customized for different material requirements.
Vertical type for Grinding Powder
Also, we have a vertical three-roll mill for grinding powder and chocolate. We have 3 rollers, 4 rollers, and even 5 rollers, which are all vertical types. We export to the soap industry and chocolate companies.
Heating type
Franli also offers a heating hydraulic three roll mill for rubber, EVA, PVS, and color masterbatch. As this type of machine grinds high viscosity material, we specially design the gear quality. This type is been Heated by oil or steam. Franli three roll mill machine are full automatic PLC controlling, hydraulic system, stable operation, reliable quality. We choose the international brand parts. Standrad parts, ABB VFD, Siemens Motor, SKF or NSK bearings, SEW or Nord reducer. A roller is 45-55mm thickness of metal, cast steel. You can widely choose ceramic, alloy, granite rollers for your material. If you have several formulas of material, we can set up formulas in the PLC system, your workers only need to choose numbers on touching the screen, don’t need to waste time to adjust the rollers’ gap or the pressure of the blade.
About the feeding system, we have several kinds for different viscosity of the material. Such as a feeding pressure machine, also called an extruder machine. And feeding system is installed on the top with a single reducer motor. While if your material is a crazy high viscosity, and small batch production, we suggest that it’s better to feed material into rollers by manual scrapper.
Our package is a standard export wooden case, and our factory is close by shanghai port, fast delivery, and cheaper shipment. Welcome to connect with us. we will choose a suitable three roll mill for your material. Of course, you are welcomed to send us your material for the first trial before offering an order.
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FRANLI is specialized in offset ink full line production for 20+ years. Helped customer save the cost, save the man power, also save the space.
Offset Ink machine line
FRANLI is specialized in offset ink full line production for 20+ years. Helped customer save the cost, save the man power, also save the space.
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Guidelines For High Shear Mixer
The high shear mixer is a kind of emulsification homogenizer, which can be said to be an upgraded version of the emulsifier. In the material processing industry, a series of operations such as mixing, emulsification, dispersion, dissolution, and reaction are generally inseparable from mixing equipment such as high shear mixers. For operators of high shear mixers, it is very important to be familiar with relevant parameters such as equipment performance, characteristics, installation, and application.
High Shear Mixer Features
The main performance characteristics of high shear emulsifier:
- High Shear Mixer, also known as centrifugal homogenizer, is especially suitable for the material before the process.
- High Shear Mixerwith large capacity, small energy consumption, suitable for industrial continuous production.
- The material processed by High Shear Mixerhas the characteristics of narrow particle dispersion scale and good uniformity.
- High Shear Mixerproduction efficiency, time saving, labor saving, low energy consumption, high production efficiency.
- The assembly and disassembly of the high shear emulsifier are simple, easy to clean, and can meet the needs of CIP cleaning in different occasions.
- High Shear Mixerhas certain self-suction and low lift transport function.
- High Shear Mixerhas no dead Angle, the material is 100% dispersed emulsification and other characteristics.
- The High Shear Mixerhas low noise, stable operation and convenient protection.
High Shear Mixer basic functions:
Shearing
(1) The material is instantly subjected to strong mechanical shear action through the outer diameter of the rotor and the inner diameter of the stator.
(2) Complex and intense fluid movement drives particles to collide with each other, as well as particles to collide with rotating stator, thus forming a hydrodynamic shear effect that cannot be underestimated.
Grinding
The material is abraded and torn between the outer diameter of the rotor and the inner diameter of the stator.
Mixing with Pump
Through the rotor groove and blade rotation to drive fluid centrifugal movement, pumping effect. Rotor groove and stator groove and High Shear Mixer blades agitation, mixing effect.
Working principle:
A High Shear Mixer is an efficient, rapid and uniform distribution of one or more phases into another continuous phase, which is normally insoluble. Due to their high rotor generated by high speed rotating tangential velocity and high frequency mechanical effect, the strong momentum of the material in the narrow gap, rotor by strong mechanical and hydraulic shear, centrifugal extrusion, liquid such as friction, impact and tear turbulent layer combination, so that the miscibility of the solid phase, liquid phase and gas phase in the corresponding mature technology and a moderate amount of additives, The High Shear Mixer is dispersed evenly and finely in an instant, and the stable and high-quality products are finally obtained through high frequency cycle.
We are the manufacturer of high shear mixer, high shear disperser,vacuum mixer homogenizer. We are design and produce high shear mixer according with customer viscosity, capacity, temperature, also we need know the pressure if in tank. One is installed in tank,which is vertical type high shear mixer; another horizontal one is out of tank. We has singal grade, 3 grade solid-powder inline high shear mixer.
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