How to make a Maintenance for bead mill ?
How to protect the bead mill?
2. The lubricating oil of the bead mill in the bearing seat should be thoroughly changed at about 2 months or 500 hours after the beginning of use, Clean the machinery oil filter. Later, change new oil every 3 months to 1000hours.
3. If the bead mill adopts the inner engaging teeth pump, the worn will take place after some time running. The changing principle is that the solution can’t be input as standard.
4. Bead mill adopts the mechanical sealing with high precision and durability, its leakage is very small. You can calculate the oil consumption according to oil level scale falling conditions. It belongs to the normal range if the funning each one hour loses within 1-milliliter oil.
5. Timely check and adjust the electric device and meter for the bead mill. The failure device and meter should be repaired or changed in time.
6. After about one year of running, you should carry out an overhaul with the cleaning up. Check the wearable parts worn conditions. Disassemble the outer jacket and inner rotor output and input fittings to check the scaling conditions. If the scaling is serious, please adopts the detergent to remove the scaling. Change all lubricate oil, thoroughly check the electric system safety, check whether the meter is reliable and sensitive, check whether the earthing is reliable.
How to deal with the Trouble shooting of the bead mill?
1) The front end Y type filter of the material-in pump is blocked by the other sundry.
2) The material mixing is not uniform. The material deposit makes the local viscosity is too high and blocks the material in the pipe and valve.
3) The surge pump guide rod is blocked due to bad lubrication.
2. the Main motor has not moved.
1) There is no power supply.
2) Whether the safe protection meter has action.
3) Whether thermal relay has action.
3. The rotor is not rotating( main motor running)
1) V belt is too loose to slip.
2) The rotor is blocked by the milling mediate or material.
Note: for the material with the high solidifying point, you should close the water-in valve in time in case the temperature of the milling cylinder falls so that the material in the milling cylinder is solidified and blocks the rotor. When you process this sort of material, the water-in valve is not required to open in advance,i.e. it opens when starting the machine. Don’t stop the machine in the middle course of operation. If you must stop the machine in the mid-course, you should shut off the water-in valve. After finish work, please clean the machine with solvent.
4. Mechanical vibration of bead mill
1) Material-in speed is not uniform.
2) Too little milling mediate, the proportion is too small.
3) V belt tightness is not proper.
4) The viscosity of material changes along with time.
If you have any questions about bead mill, welcome to connect with us.
Copyright Notice :
This article only represents the author’s point of view.
This article is published under the authorization of the author.
Source: Franli
This article address : How to make a Maintenance for bead mill ?
Related Products
Zirconia Beads
Zirconia beads are generally divided into two categories, nano zirconia beads, and high-purity zirconia beads. Nano zirconia beads are mainly used in high-end materials, such as new energy battery anode and cathode materials, carbon nanotubes.
High Shear Emulsifier
The high shear Emulsifier is widely used in the experimental fields of liquid mixing, emulsification, liquid/solid powder dispersion, and slurrying in biology, physics, chemistry, cosmetics, health care products, food, paint, coatings, and chemicals.
Chemical Reactor
The usual understanding of the chemical reactor is a container with physical or chemical reactions. Through the structural design and parameter configuration of the container, the heating, evaporation, cooling
News
High Shear Mixers in Biopharmaceutical Applications
high shear mixers are highly versatile and can be used for a wide range of applications in biopharmaceutical manufacturing.
Operating Guide for Laboratory Reactors
Laboratory reactors play a crucial role in chemical research and development. Understanding the proper operating procedures is essential to ensure accurate results and maintain a safe working environment.
Glass Reactors and Selection of Stirring Blades
Glass reactors, also referred to as glass reaction vessels, are vessels made from high-quality borosilicate glass material.
High Shear Mixers in the Resin Industry
High shear mixers are essential equipment in the resin industry for achieving uniform dispersion of solids into liquid matrices, emulsifying oil-based components, and blending various additives to create resin formulations with desired characteristics.
High Speed Dispersers for Painting: Enhancing Efficiency and Quality in the Coating Industry
High-speed dispersers are powerful machines used in the paint and coating industry to disperse solid particles into liquid components effectively.
Ribbon Blender Mixer: The Right Choice for a High-Quality Blender
Ribbon blender mixers, also known as ribbon mixers or ribbon blenders, are horizontal mixing devices characterized by their unique ribbon-shaped agitators.
