What Is A High Shear Mixer?

The high shear mixer is a kind of emulsification homogenizer, which can be said to be an upgraded version of the emulsifier. In the material processing industry, a series of operations such as mixing, emulsification, dispersion, dissolution, and reaction are generally inseparable from mixing equipment such as high shear mixers. For operators of high shear mixers, it is very important to be familiar with relevant parameters such as equipment performance, characteristics, installation, and application.

The relevant parameters of the high shear mixer that users need to know are the following:

working principle of High Shear Mixer:

The high shear mixer is mainly for the emulsification of two immiscible materials. In the whole operation process, the material enters the body, the operator sets the degree of emulsification, and the rotor in the body rotates at a high speed to generate a high tangential speed. Here based on the high-frequency mechanical effect, the reacted material is fixed between the stator and the rotor. At the same time, under the strong shearing force brought by the mechanical operation, centrifugal extrusion is generated to realize the friction between the material and liquid layers. Under a series of comprehensive operations, two incompatible materials can be dispersed and emulsified, which is the working principle of the emulsifier.

Equipment performance and characteristics:

1. The high-shear mixer needs to be used together with mixers, reactors, and other equipment in use. The key is that the emulsifier is suitable for the pre-treatment stage of the material mixing process;
2. Compared with the traditional emulsifier, the high shear mixer has been improved in the design of the body structure, which increases the processing capacity of the equipment and reduces the processing energy consumption, especially for the mass production and processing industry;
3. The equipment has high use-value, and can achieve long-term continuous production work during operation;
4. High work efficiency and short production and processing time;
5. 360-degree omnidirectional mixing body design without dead angle, the material can achieve 100% dispersion and emulsification during emulsification;
6. During operation, the power is low, even in long-term operation, the body can always maintain a good stable performance;

Device application:

High shear mixers can provide three operating environments in use, such as vacuum, atmospheric pressure, homogenization, etc. Because of this feature, this type of emulsifier is widely used in various industries, such as the food processing industry, Pharmaceutical production industry, chemical production industry and cosmetics industry, etc.;
The high shear mixer produced by FRANLI has a super high effect on the mixing, emulsification, dispersion, dissolution, and the reaction of materials, and as a manufacturer and supplier with more than 20 years of experience, FRANLI has several after-sales experts composed of experts The pre-sales team makes the best solutions for applications in various industries.

Copyright Notice :
This article only represents the author’s point of view.
This article is published under the authorization of the author.
Source: Franli

This article address : What Is A High Shear Mixer?

Related Products

Horizontal Bead Mill
all

Horizontal Bead Mill

Horizontal Bead Mill is used for the grinding of a solid-liquid two-phase system. In the grinding process, the material is pumped into the Horizontal Bead Mill, and the rotating grinding disc transfers energy to the beads. The beads impact the material an

Contact ➔
Butterfly Mixer
all

Butterfly Mixer

This kind of butterfly mixer is used in offset ink, putty etc industry. The butterfly dispersing mixer is a product with the functions of dispersing and stirring (wall scraping) developed on the basis of a single-axis hydraulic lifting disperser.

Contact ➔
Industrial Chemical Reactor
all

Industrial Chemical Reactor

The working principle of the industrial chemical reactor is that the reaction solvent can be put into the inner layer for stirring reaction, and the interlayer can be passed through different cold and heat sources (refrigerated liquid, hot water, or hot o

Contact ➔

News

A Complete Guide to Ointment Mill

The ointment mills are largely used by the pharmaceutical industry, where color changes and smaller batches are needed. The mills use a strong shear force for dispersing active ingredients, and the ointment mill is popular due to its perfect cooling surface and temperature control.

How to derive the maximum benefits out of a kneader

The kneader for the dispersion process is supplied by the manufacturers offered uniformity in the compound that is being dispersed along with the fast washing of the product for the adjustment of color.

Grinding media for sand mills

Sand mill is a kind of high-efficiency grinding equipment, which is mainly used for grinding materials, and the particle size of the final grinding can reach the nanometer level.

Horizontal sand mill: Efficient, Safe, High Grinding

Horizontal sand mill is suitable for grinding and creating medium-viscosity liquid materials such as paints, inks, pigments and dyes, medicines, cosmetics, food, papermaking, electronic materials, etc. Horizontal sand mills are suitable for high viscosity, small fineness, volatile materials, and closed grinding.

Wet grinding equipment – sand mill

Sand mill is an indispensable piece of equipment in the coating industry and chemical industries. It can not only be used to grind products with large particles, but also very fine products, which can reach the nanometer level at least.

New Grinding Equipment – Nano Sand Mill

Nano sand mill is a new type of grinding equipment, mainly used in carbon nanotubes, nanomaterial pigments, nanocoatings, inks, inkjet inks, cosmetics, food, proteins, lithium batteries, functional ceramics, photovoltaic materials, and other fields.

Leave a Reply

Your email address will not be published. Required fields are marked *