The Bead Mill is a popular machine for grinding. The machine is cylindrical in design and rotates around a horizontal axis. This machine can grind many materials, including steel balls, pebbles and ceramic balls. The machines can be partially filled to ensure that fine Grinding takes place. Red oxide paint mixer machines combine cement and oxide in dry form. Then, they slowly add water to make a slurry-like mixture. This mixture is either a synthetic or natural inorganic red pigment, which provides a bright color at a low price. Hence, let's discuss more about Bead Mill in detail.
❖ Fine grinding liquid slurries
❖ Ultrafine dispersion of liquids with low to medium viscosity and nano-particles Grinding
❖ Catering industries like inks, paints, agrochemicals, pharmaceuticals
❖ Production of nano emulsion and dispersion.
Mixers and grinders are used in almost every industry. Many online shops sell a variety of mixers and grinders. Mixers and grinders are needed for all industries, including agriculture, technology, manufacturing, and medicine.
Bead mill machines are used in industries.
Different grinding machines are used to mix and break down materials like chemicals, iron-ore, and paints. These machines can transform any metal and are used mainly to grind it to powder. If the material is large, most of these grinders can be run mechanically. Smaller ball mills can be run on belts. Grinder machines are increasingly in demand today. Many industries use these machines to make various products. Industrial grinders use a lot of electricity, whereas smaller grinders like Bead Mill use pulleys or belts. Large grinders are used by most industries to produce powdered metals and ceramics.
The stone falls directly into the high-speed rotary wheel at the top of the machine under the driving force from the high-speed centrifugal force. It is then impacted with high speed and crushed with high intensity, with the other target stone flying around the turntable as an umbrella. After crushing the stones together, they will be impacted, crushed, and ground between the cabinet and turntables for several times of the electric current. Finally, the machine's bottom will discharge the material. It will then form a closed-circuit ring that can be cycled several times. The required granularity is determined using screening equipment.
The different discharging materials can lead to cement ball mills being divided into two types: main discharging type or circuit discharging type. The discharging portion's hollow shaft neck is larger than the overflow ball mill. This is because it reduces the bead mill machine speed through the pulp and speeds up the slurry level. The cement pressure and the grinding force are used to grind the ore and rock. The cement is first broken down into thick beads and then ground to smaller particles. Concrete and cement are the lines between contact and ball and goal. During this time, the inner is lifted along the rotation. This is similar to the article cement screen effect, which makes fine-grain pass through cement seam. It also helps break down a thick bead, which allows the coarse grain to concentrate in areas where the grinding medium blows. This grinding machine is very selective and produces a uniform granularity. The over-grinded products, however, are rare.
Disc Type Bead Mill
This bead milling process is a new, medium- and fine-grinding equipment. It was developed over the past century and is widely used to replace hammer crushers and impact crushers worldwide. It boasts a unique and reliable structure, high production capacities, low energy consumption and high crushing ratio. The stone can create a protective layer during the process so that the machine has little wear and tear and long life. The size of some parts is small and easy to replace.
In one machine, three operations are combined: premixing and Grinding. The principle of shear is created by the mass differential between product and grinding media. The specially designed disc impeller moves the grinding medium to the vessel wall. The grinding medium is continuously moving up the vessel wall. The vortex spiral continues the action until the media moves towards the shaft of the agitator. The main grinding shell is covered for cooling. Major goods can be achieved to their respective gauges in approximately one-half hours.
These are the applications: Synthetic enamels. Red oxide primers. Water-based primers. Artist colors. Flexography inks. Industrial Finishes. Designs have horizontal and Vertical bead mill working principle that can be used for the wet Grinding of many materials, including Pigments, Dyes, Pigments, Paints, Minerals, and other types of chemicals. This machine is used primarily for the reduction of material size. These Bead Mills can be used for continuous dispersion or fine wet Grinding of high- and low-viscosity pumpable fluids.
Rotating the beads with the help of the discs attached to the agitator provides the energy required for grinding. Grinding beads transfer energy to the material. High shear and high peripheral speeds reduce the size of the material being ground.
It is composed of a Horizontal/Vertical Cylindrical jacketed outer shell and a central shaft, on which are fixed several discs. A cooling jacket is added to the shell. A double mechanical seal is used to seal the shaft. The electric panel and feed pump are mounted on the machine's leading edge with all the necessary controls and instrumentation. Gap separators and Wedge Screen are used to separate the grinding beads from the material. It consists of a hollow shaft and hollow arms heated with steam/hot water/ thermic liquid. The hollow shaft is enclosed in a jacketed shell. The specially designed scraper arms cover the entire shell and move and rotate the bead mill manufacturers material that remains in direct contact with hot surfaces. This Franli Products helps reduce drying time. After heating the mass, the vapor evaporates. The vapor is then condensed and collected by the receiver. Vacuum, intensive mixing and higher heat transfer can maximize solvent recovery and reduce drying time.
This article address : The Importance of Bead Mill and its Manufacturers