Application Scope Guide for Glass Reactors

Glass Reactor

Glass reactors are essential pieces of equipment widely used in various industries and research institutions for a diverse range of applications. These reactors are made of borosilicate glass and are designed to handle a variety of process operations, including dissolution of solids, product mixing, chemical reactions, batch distillation, crystallization, and extraction.

Details of Glass Reactor

  • Using the latest reaction technology
  • It has high temperature resistance, corrosion resistance, and high durability.
  • Heating methods include steam, electric heater, high temperature heat transfer oil
  • Using jacket, half pipe, fan coil, and other structures

Application: Chemicals, pharmaceuticals, dyes, pesticides, petroleum, food additives, etc.

The versatility of glass reactors makes them suitable for use in fields such as chemistry, biology, material science, and engineering. They offer advantages such as corrosion resistance, acid and alkali resistance, and easy cleaning, making them ideal for a wide array of applications.

Benefits of Glass Reactor

– Chemical Resistance
The glass lining withstands corrosion from acids, alkalis and other aggressive chemicals that would damage conventional steel or plastic vessels. It is rated for use with pH levels from 1-14.
– Non-Reactive Surface
The glass does not interact or leach substances into process materials, maintaining product purity and quality. It is classified as food-contact compliant.
– Temperature Stability
Glass-lined reactors are rated for continuous use from -30°C to 300°C depending on the specific glass composition and application conditions.
– Easy Cleaning
The smooth glass surface sheds materials during cleaning-in-place (CIP) or steam-in-place (SIP) processes, eliminating residue buildup and cross-contamination risks.
– Visual Process Monitoring
The transparent glass allows operators to visually observe mixing, heating, and other process parameters without opening the vessel.

– Pressure-Rated Design
Models are available rated for vacuum up to full pressure (PN16, 25, 40 bar) depending on size, enabling a variety of unit operations.

Applications of Glass Reactors

Glass reactors find extensive applications in different fields, including:

1. Chemistry Field
Glass reactors are widely used in various chemical synthesis reactions, crystallization processes, and separation and purification in the chemical field. They are utilized for preparing organic compounds, inorganic salts, and pharmaceutical raw materials, and for adjusting reaction conditions to control and optimize the reaction.

2. Biology and Pharmaceutical Field
In the field of biology and pharmaceuticals, glass reactors are used for processes such as protein expression, purification, crystallization, and large-scale cultivation and production of cells. The high transparency of the glass reactor allows for intuitive observation of the reaction process, aiding in understanding reaction mechanisms and properties.

3. Material Science and Engineering
Glass reactors play a significant role in the modification and functionalization of materials in the field of material science and engineering. They are used for material synthesis and characterization, particularly in the development of new optoelectronic materials.

4. Pharmaceutical Production
Glass reactors are extensively used for mixing, reacting, heating, and cooling steps in active pharmaceutical ingredient (API) synthesis and drug product manufacturing. Their purity, visibility, and pressure capabilities support a wide range of pharmaceutical processes.

5. Food and Beverage Processing
From juice and sauce manufacturing to dairy and brewing, glass reactors ensure product safety in applications involving heat transfer, mixing, fermentation, and other unit operations.

6. Water Treatment
Producing chemicals for municipal and industrial water treatment involves handling corrosive materials. Glass reactors maintain structural integrity in these demanding applications.

7. Metal Finishing
Anodizing, pickling, and other metal finishing processes require corrosion-resistant vessels for bath preparation and storage. Glass reactors protect against bath degradation.

8. Laboratory Equipment
Their purity, pressure resistance, and visibility make glass reactors well-suited for research, development, and quality control applications in lab settings.

Additional Applications:
– Mining and mineral processing
– Petrochemical production
– Pigment and dye manufacturing
– Battery material synthesis
– Semiconductor material handling
– Wastewater treatment

The primary use of glass reactors in the chemical and pharmaceutical sectors is due to their compatibility with a wide range of chemicals. These reactors are vessels with agitators that allow for the mixing of chemicals in a contained environment. They can be pressurized and operate within a range of temperatures, making them suitable for a variety of chemical processes.

Glass reactors are indispensable tools for a wide array of applications across different industries. Their versatility, resistance to corrosion, and ability to handle various process operations make them essential for chemical synthesis, biological processes, material science, and engineering applications. The high transparency of glass reactors also makes them valuable for intuitive observation of reaction processes, contributing to a better understanding of reaction mechanisms and properties.

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Guidelines For Chemical Reactor​

FRANLI has several complete chemical reactor production lines. Our chemical reactor adopts the latest infinitely variable speed reducer device, the sealing device can be a mechanical seal, and the heating and cooling can adopt the structure of a jacket, half pipe, fan coil, etc., The heating methods include steam, electric heater, and high-temperature heat transfer oil to achieve different safe processing environments such as acid resistance, heat resistance, wear resistance, and corrosion resistance.

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