Z Blade Mixer & Kneader

Z Blade Mixer

Z blade mixer is a kind of kneader, which is widely used in colloid, food processing, electronic slurry, paint, dye, medicine, resin, cosmetics, and other industries.

Details of Z Blade Mixer​

  • low grinding fineness
  • Wide range of applications
  • high working efficiency

Application: Paint, Adhesive, Battery, Pharmaceutical industry, Cosmetic

Among them, the most widely used materials are mainly in high-viscosity sealant, silicone rubber, neutral acid glass glue, chewing gum, bubble gum, pulp, cellulose, and other colloids and food industries, and can also be used as batteries, inks, pigments, dyes, medicines, The processing machine for resin, plastic, rubber, and cosmetics is an ideal equipment with high performance and extremely high mixing, kneading, polymerization and reaction for high-viscosity materials or ultra-high-viscosity materials.

kneader & Z Blade Mixer​

The main structure of the Z-blade mixer

The whole part is mainly composed of six parts including the kneading part, base part, hydraulic system, transmission system, vacuum system, and electric control system. The part of the Z blade mixer is composed of a cylinder block, pulp shaft, wall panel, cylinder head, and so on. The hydraulic system is controlled by two small oil cylinders and two large oil cylinders by a hydraulic station. This hydraulic system can well meet the functions of opening and closing the large cover and turning the mixing cylinder. The system design pressure is 7.0Mpa and the electric control The system has manual and automatic electronic control systems, which can be selected and requested by the user at will, and the operation is convenient and reliable.

Characteristics of Z Blade Mixer

The Z-blade mixer mainly uses two Z-shaped paddles with different speeds to produce intense shearing, extrusion and stirring, so that thin materials can be mixed at high speed to produce uniform materials. Z blade mixer can be made into ordinary type, pressure type, vacuum type, etc. The main design method is determined according to the needs of users. FRANLI‘s engineers adopt heat transfer oil heating, steam, water cooling, etc. according to the user’s usage habits and temperature adjustment methods. The discharge method is hydraulic tilting, bottom ball valve discharge, screw extrusion, etc., to meet the needs of users in an all-around way.

Z Blade Mixer

The Z blade mixer can be designed in a heating or non-heating mode according to the needs. The heat exchange methods usually include electric heating, steam heating, circulating hot oil heating, circulating water cooling, etc. The discharge methods of the Z blade mixer include hydraulic cylinder dumping, ball valve discharge, screw extrusion, etc. The cylinder body and paddles in contact with the material are made of SUS304 stainless steel to ensure the quality of the material.

How to use the Z-blade mixer

In general, when using the equipment, the user needs to clean the kneading chamber of the Z blade mixer, and after turning on the equipment, it needs to be idling for 10-15 minutes. This step is mainly to ensure that the machine is clean before use. There is no problem.
After ensuring that the equipment is in good condition, the user can use it for production mixing. There are certain differences between the new machine and the old machine in terms of gears and deceleration motors. The main reason is the noise problem during use. Generally, the new machine is very noisy when it is in use. Therefore, the new machine needs a period of running-in. After a natural running-in, the noise will stop abruptly.

The vacuuming, stirring, and mixing processes of the Z blade mixer produced by FRANLI have been recognized by many partners, depending on the professionalism of the manufacturer. We mainly use steam heating or water cooling to make the material go through the whole process of kneading to ensure uniform cooling and heating. It has the characteristics of fast temperature adjustment, not easy to burn, and fast freezing speed. The equipment has a variety of discharge methods, among which the hydraulic flip discharge is the most used. Before the Z blade mixer is discharged, the empty valve needs to be released, and the whole discharge process is fast and uniform.

The cover on the top of the device is mainly made of silicone rubber, while the shaft end is in the form of a mechanical seal. This sealing method can bring good sealing performance. The user also needs to check whether other firmware is loose, whether the steam pipe is leaking, Whether the circuit is leaking, etc. For the electric heating type Z blade mixer, it is also necessary to have a grounding device to prevent irreversible consequences during the use of the machine.

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Guidelines For Kneader

The dispersion kneader is suited for rubber and plastic mastication, as well as the blending of different rubber and plastic components. Small and medium-sized rubber and plastics manufacturers with a wide range of product types and colours, as well as food, dyes, pharmaceuticals, and ceramics, can benefit from the internal mixer. 

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Sigma Mixer: Indispensable Equipment For Manufacturing

Sigma Mixer is a type of mixer that uses a unique mixing principle to achieve an efficient blending of materials. The mixer consists of two blades that rotate in opposite directions, creating a kneading and folding action that ensures thorough mixing. The blades are shaped like the Greek letter Sigma, hence the name Sigma Mixer.

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Sigma Blade Mixer: The Mixing Solution

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Vacuum Kneader: A Machine for Your Mixing Needs

The Vacuum Kneader is a type of mixer that utilizes a vacuum chamber to create a homogeneous mix of ingredients. It is designed to knead, mix, and disperse high-viscosity materials under vacuum conditions, resulting in a superior product.

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Efficiency and Effectiveness of Dispersion Kneader

The dispersion kneader has complete control over the mixing and blending of the raw materials to create an even mix that allows for better distribution. This device contains a mixing chamber with rotating blades made of high-quality steel.

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Vacuum kneader: high efficiency and environmental protection

A vacuum kneader is mainly used for stirring, mixing, and kneading high-viscosity and elastic-plastic materials. The most common fields include high-viscosity sealant, silicone rubber, neutral acid glass glue, chewing gum, bubble gum, aluminum silver paste, silica gel, paper pulp, cellulose, and other materials. It covers food, agrochemical, pharmaceutical, cosmetics, electronic paste, and other industries, and has been sought after by the industry.

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