Efficiency and Effectiveness of Dispersion Kneader

Dispersion Kneader

The dispersion kneader has complete control over the mixing and blending of the raw materials to create an even mix that allows for better distribution. This device contains a mixing chamber with rotating blades made of high-quality steel.

Details of Kneader

  • The machine comprises a motor, cover press, main body, mixing chamber and rotor mechanism, gearbox, air control system, tilting machine, heating/cooling system, rubber belt transmission and base, etc.
  • The kneader can be made into vacuum, pressure, atmospheric, Normal temperature, high temperature, low temperature, etc. 
  • The temperature adjustment method of a kneader can be the jacket, halfpipe, far-infrared tile, steam, hot water, heat transfer oil, electric heating, cooling water, chilled water, and other methods. 

Application: Paint, Adhesive, Battery, Pharmaceutical industry, Cosmetic

Dispersion kneaders are machines in the manufacturing process of magnetic strips in refrigerators. With a uniquely designed rotor, rotor blades, mixing chamber and pressure hood, the kneader allows for complete material flow and controlled shift mixing within the mixing chamber. This intensive mixing results in a uniform mixture with a good material distribution. It is also suitable for manufacturing various sections and shapes of hot rubber and rubber compounds. Dispersion cutters have proven to be of great use in various medium and large rubber magnetic industries. Dispersion mixers can be used with a wide range of material mixtures, from low viscosity adhesives to high viscosity rubbers. 

The dispersing machine is designed to combine various materials, from low-viscosity materials to high-viscosity materials. These sealed compounds can be used for rubber, plastics, chemicals and many other polymers to achieve consistently high levels of efficiency and good compounding with minimal energy consumption.

kneader

How do dispersion mixers mix materials

The mixer includes a mixing chamber with rotating blades made of high-quality steel. Inside, the raw materials are blended, then the mixed compounds are cooled with water. The mixing tanks consist of a pneumatic or hydraulic pressure cap that helps maintain the pressure of the raw material during mixing.

The self-cleaning mixing chamber is well polished and hard chrome plated to extend the life of the machine. Dispersion kneader is a technology used to combine various materials, from low viscosity adhesives to high viscosity polymers. The process of kneading work best in the rubber and plastics industries. For better distribution, the raw materials are blended, and the mixture becomes uniform. This device contains a fixed mixing chamber with rotating blades made of high-quality steel. A mixture of raw materials is produced in this chamber and then cooled with water. The mixing tank consists of a pneumatic or hydraulic pressure hood that helps maintain the pressure of the raw material during mixing.

kneader

Functions of dispersion kneaders

• Blending process from low viscosity adhesives to high viscosity rubbers.
• enhances Superior distribution: Maximum distribution is facilitated by a rotor with double blades, ample clearance, single lining, and rotor construction.
• Dust collector-A specially designed dust collector collects spilt dust, saves raw materials and prevents pollution.
• Improved wear resistance: High-quality alloy steel rotors with reinforced edges and forged alloy steel helical gears improve wear resistance.

Advantages of dispersion kneaders

✔ It is economical 
The kneader can be operated by a semi-skilled operator. Due to their high efficiency, these mixers mix fewer energy charges for batch processing. Batch measurements require less time and energy than mixers.
✔ It helps in dust collection
Wet or dry foam specially created to keep the environment clean and can be replaced immediately. 
✔ Has an effective Cooling system
The mixer has an effective cooling system to control overheating. It even has a hydraulic tilt system for hassle-free operation.

What is rubber dispersion kneader?

The dispersion kneader, equipped with a pair of rotors that rotate according to various shapes, is a kind of machine for intermittent baking and mixing of polymer materials under adjustable temperature and pressure.

lab kneader

Role of dispersion kneaders in the rubber industry

Dispersion mixtures develop over time and become the most common type of mixer in the rubber industry. The machines occupy a unique position in the elastomeric mixing industry. Consumers like the efficiency of this machine, especially when they need to change the color of the compound. 

The dispersion kneaders work best in the manufacturing of rubber adhesives such as; electrical cables, conveyor belts, power transmission belts, rubber rollers, dental lines, and other various sports equipment. This machine has made significant progress in increasing the efficiency of the rubber kneading machine. The rotor design was changed to increase cooling ducts and improve chewing. The rotor, which is the main part of the machine, is easy to replace and repair, and maintenance is also easy. The tilt mechanism and feed side can be easily maintained with a simple overhaul. Various power issues, product quality, rubber contamination, and ever-increasing cycle times are some of the factors that make distribution kneading excellent and become the most popular machines in the industry as a whole without a single peer.

Application dispersion kneaders

The kneaders machines work best in the manufacturing of; Silicone rubber, color, Chewing gum, adhesives, chocolate, ceramic cookies, synthetic resins, magnetic recordings, explosives, and cosmetics.

Wide fittings are suitable for chewing rubber and plastic or for mixing different types of rubber and plastic. Internal mixers are ideal for rubber and in various plastic factories and colours, food, paints, pharmaceuticals and ceramics.

Dispersion kneading machine ensures uniform dispersion of compounds, easy cleaning, and a simple color change process and symbolizes technical and economic success. The kneader promotes mixing at low temperatures for cooling and is very popular in the chemical, plastics, and rubber industries.

kneader

Distinctive characteristics of dispersion kneaders

✔The kneading machine features high production efficiency, uniform material distribution, no contamination, easy material change, colour change, and cleaning.
✔It has mixing chambers, rotors, pressure vessels, and other dispersion kneading components. 
✔The quality of the finishing process and the processing materials is excellent and stable
✔The four electrical control systems of the distributed circuit breakers use PLC devices with control, control, alarm and other fully automatic and reliable functions and protection required for the circuit.

Franli Company is known for the manufacturing of kneaders which are less costly and more efficient. The dispersion kneading process is operated in a vacuum, pressure, air, high temperature, and low temperature. Advanced technologies such as hollow chamber heating, cloakroom, series shooting, automatic PLC control, and central computer control improve product quality and customer experience. Following the latest norms and standards, the company produces a wide range of dispersion kneaders that meet the customers’ specifications and preferences. 

As a professional kneader manufacturer, FRANLI has provided a complete set of mature equipment for related machines and production lines for more than 60 countries and thousands of industries in the world, and in Russia, Turkey, Spain, Brazil, Malaysia, Indonesia, and other regions, it has provided many An enterprise establishes related production lines.

Welcome to send inquiry to us and let’s make a win win business together !

Guidelines For Kneader

The dispersion kneader is suited for rubber and plastic mastication, as well as the blending of different rubber and plastic components. Small and medium-sized rubber and plastics manufacturers with a wide range of product types and colours, as well as food, dyes, pharmaceuticals, and ceramics, can benefit from the internal mixer. 

sigma mixer machine
Guidelines For Kneader

Sigma Mixer: Indispensable Equipment For Manufacturing

Sigma Mixer is a type of mixer that uses a unique mixing principle to achieve an efficient blending of materials. The mixer consists of two blades that rotate in opposite directions, creating a kneading and folding action that ensures thorough mixing. The blades are shaped like the Greek letter Sigma, hence the name Sigma Mixer.

sigma mixer machine
Guidelines For Kneader

Sigma Blade Mixer: The Mixing Solution

The Sigma Blade Mixer is a robust and reliable mixing machine that uses a unique mixing principle to achieve superior results. It is a type of double-arm kneading mixer that features two blades that rotate in opposite directions.

mixer kneader
Guidelines For Kneader

Vacuum Kneader: A Machine for Your Mixing Needs

The Vacuum Kneader is a type of mixer that utilizes a vacuum chamber to create a homogeneous mix of ingredients. It is designed to knead, mix, and disperse high-viscosity materials under vacuum conditions, resulting in a superior product.

mixer kneader
Guidelines For Kneader

Efficiency and Effectiveness of Dispersion Kneader

The dispersion kneader has complete control over the mixing and blending of the raw materials to create an even mix that allows for better distribution. This device contains a mixing chamber with rotating blades made of high-quality steel.

mixer kneader
Guidelines For Kneader

Vacuum kneader: high efficiency and environmental protection

A vacuum kneader is mainly used for stirring, mixing, and kneading high-viscosity and elastic-plastic materials. The most common fields include high-viscosity sealant, silicone rubber, neutral acid glass glue, chewing gum, bubble gum, aluminum silver paste, silica gel, paper pulp, cellulose, and other materials. It covers food, agrochemical, pharmaceutical, cosmetics, electronic paste, and other industries, and has been sought after by the industry.

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