Vacuum Kneader: A Machine for Your Mixing Needs
The Vacuum Kneader is a type of mixer that utilizes a vacuum chamber to create a homogeneous mix of ingredients. It is designed to knead, mix, and disperse high-viscosity materials under vacuum conditions, resulting in a superior product. This machine is perfect for industries such as food, pharmaceuticals, and cosmetics, where consistency and quality are of utmost importance.
Details of Kneader
- The machine comprises a motor, cover press, main body, mixing chamber and rotor mechanism, gearbox, air control system, tilting machine, heating/cooling system, rubber belt transmission and base, etc.
- The kneader can be made into vacuum, pressure, atmospheric, Normal temperature, high temperature, low temperature, etc.
- The temperature adjustment method of a kneader can be the jacket, halfpipe, far-infrared tile, steam, hot water, heat transfer oil, electric heating, cooling water, chilled water, and other methods.
Application: Paint, Adhesive, Battery, Pharmaceutical industry, Cosmetic
Are you tired of using traditional kneading methods that take up too much time and effort? Do you want to achieve a more uniform and consistent mix for your products? Look no further than the Vacuum Kneader, a revolutionary machine that is changing the game in the mixing industry.
The Principle of the Vacuum Kneader
The Vacuum Kneader works on the principle of vacuum mixing, where the mixing is carried out under reduced pressure. This creates a vacuum environment that eliminates air bubbles and prevents oxidation, which can affect the quality of the product. The vacuum also reduces the boiling point of the materials, which means that the machine can operate at a lower temperature, reducing the risk of thermal damage to the product.
The Vacuum Kneader is designed with a unique mixing system that consists of two or more blades that rotate in opposite directions. This creates a shearing action that breaks down the materials and blends them together. The blades are also designed to scrape the walls of the mixing chamber, ensuring that all the ingredients are thoroughly mixed.
Types of Vacuum Kneaders
The Vacuum Kneader comes in different types, each designed for specific applications. They include:
1. Planetary Vacuum Kneader – This type of kneader is designed for mixing high viscosity materials such as adhesives, resins, and sealants. It has a planetary mixing system that consists of a central blade that rotates around the mixing chamber while the other blades rotate around the central blade.
2. Double Planetary Vacuum Kneader – This type of kneader is designed for mixing high viscosity materials that require a longer mixing time. It has two planetary mixing systems that rotate in opposite directions, ensuring that all the materials are thoroughly mixed.
3. Sigma Blade Vacuum Kneader – This type of kneader is designed for mixing materials such as rubber, plastics, and ceramics. It has two sigma blades that rotate in opposite directions, creating a shearing action that breaks down the materials and blends them together.
The Vacuum Kneader is a versatile machine that is used in various industries. Some of its applications include:
1. Food Industry – The Vacuum Kneader is used to mix ingredients for products such as chocolate, chewing gum, and bread. It ensures that the ingredients are thoroughly mixed, resulting in a consistent and high-quality product.
2. Pharmaceutical Industry – The Vacuum Kneader is used to mix ingredients for medicines such as ointments, creams, and gels. It ensures that the ingredients are thoroughly mixed, resulting in a uniform product that is easy to apply.
3. Cosmetics Industry – The Vacuum Kneader is used to mix ingredients for products such as lotions, creams, and shampoos. It ensures that the ingredients are thoroughly mixed, resulting in a smooth and consistent product.
In conclusion, the Vacuum Kneader is a revolutionary machine that is changing the game in the mixing industry. It is designed to knead, mix, and disperse high viscosity materials under vacuum conditions, resulting in a superior product. With its unique mixing system and versatile applications, the Vacuum Kneader is a must-have for any industry that requires consistency and quality in its products. So why wait? Get your Vacuum Kneader today and experience the difference it can make in your mixing process.
As a professional kneader manufacturer, FRANLI has provided a complete set of mature equipment for related machines and production lines for more than 60 countries and thousands of industries in the world, and in Russia, Turkey, Spain, Brazil, Malaysia, Indonesia, and other regions, it has provided many An enterprise establishes related production lines.
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Guidelines For Kneader
The dispersion kneader is suited for rubber and plastic mastication, as well as the blending of different rubber and plastic components. Small and medium-sized rubber and plastics manufacturers with a wide range of product types and colours, as well as food, dyes, pharmaceuticals, and ceramics, can benefit from the internal mixer.
Sigma kneader is a versatile machine that can be used for mixing, kneading, and homogenizing a wide range of materials, including high-viscosity products.
Sigma Mixer is a type of mixer that uses a unique mixing principle to achieve an efficient blending of materials. The mixer consists of two blades that rotate in opposite directions, creating a kneading and folding action that ensures thorough mixing. The blades are shaped like the Greek letter Sigma, hence the name Sigma Mixer.
The Sigma Blade Mixer is a robust and reliable mixing machine that uses a unique mixing principle to achieve superior results. It is a type of double-arm kneading mixer that features two blades that rotate in opposite directions.
The Vacuum Kneader is a type of mixer that utilizes a vacuum chamber to create a homogeneous mix of ingredients. It is designed to knead, mix, and disperse high-viscosity materials under vacuum conditions, resulting in a superior product.
The dispersion kneader has complete control over the mixing and blending of the raw materials to create an even mix that allows for better distribution. This device contains a mixing chamber with rotating blades made of high-quality steel.
A vacuum kneader is mainly used for stirring, mixing, and kneading high-viscosity and elastic-plastic materials. The most common fields include high-viscosity sealant, silicone rubber, neutral acid glass glue, chewing gum, bubble gum, aluminum silver paste, silica gel, paper pulp, cellulose, and other materials. It covers food, agrochemical, pharmaceutical, cosmetics, electronic paste, and other industries, and has been sought after by the industry.