Advantages of three roll mill in cosmetic industry
Three Roll Mill
Details of Three Roll Mill
- Two types: handwheel and digital control gap
- Safe scraper socket, Emergency-stop
- Space-saving desktop models
- Drip tray for easy cleaning
Application: Paint, Adhesive, Battery, Pharmaceutical industry, Cosmetic
Three roll mills are excellent for disintegrating molecules into smaller particles. Customers tend to look for precise, compact, and efficient ointment machines for their materials. Three roll mill machines are used to blend chemicals that make up lipsticks, eyebrows, and other skincare products.
What is an three roll mill machine?
The need for people to look for ways how to beautify themselves by applying cosmetics to their bodies has seen the rise of cosmetic industries globally to meet such demand. Previously, cosmetics were meant for women, but nowadays, men are also applying such to their bodies. With such an increase in demand, companies tend to come up with machines that are effective, efficient, and precise in grinding, crushing, and blending cosmetic chemicals to produce finer and smoother particles. An three roll mill machine is a well-known machine for grinding molecules into smaller particles in the ointment industry. Customers worldwide opt for ointments that penetrate deeply into the skin, and that is the reason, these industries have to manufacture machines that have high precision in grinding materials into finer particles.
How does a three roll mill work in ointment industries?
Shearing force is the main factor that determines the effectiveness and efficiency of three roll mill machines. This force enables the machine to blend, grind and disperse active molecules to release more refined particle sizes. The rollers are positioned properly and rotating in parallel directions while at a diverse speed relative to each other activating the shear force. The material is inserted between the rollers for grinding. It is ensured that the material is between the feeding and center rollers, whereby it is grounded. Adhering to the bottom of the center roller, the material is moved to the gap between the middle and front roller. In this gap, the material is homogenized and crushed for the second time. After the material has been grounded, it is then moved from the front roller to the end by the scraper system. There are also industrial chemical reactors that can be put into the inner layer for stirring reactions, and the interlayer can be passed through different cold and heat sources for cycling heating and cooling reactions. These chemical reactors are used to enhance vulcanization, nitrification, hydrogenation, alkylation, polymerization, and condensation in the cosmetic industry. Its effectiveness, efficiency, and ease of operation make customers prefer such ointment machines. There are different types of three roll mill machines available in most ointment industries. Operating these machines is different since some require manual operation while others may work automatically.
There are different types of three roll mill machines. This includes
Manual three roll mill
The wheels and gaps between the rollers of the machine are operated manually. The machine has been installed with a cooling control system that keeps on monitoring the temperature of the material.
Hydraulic three roll mills
There is an installed high-efficiency cooling and heating system in each roll. The machine offers the easy task of checking and auto-controlling the temperatures during processing. The hydraulic three roll mill grinds, crush and disperse materials faster depending on the heating system.
Laboratory three roll mill
This is the main machine used in the manufacturing of cosmetics, medicines, and inks. It has stable working conditions which are most effective and efficient. The speed of the machine is controlled digitally by using either a phone or a laptop.
Is it reliable?
Three roll mill machines are well known for grinding, crushing, and disintegrating materials into smaller particle sizes. The particle sizes are uniform, hence produce quality products. You can gain less heat from the three roll mill. A lot of heat causes more material weariness, thus reducing life durability. Generation of less heat is less costly. The machines also help in saving energy due to their nature in low friction between particles. Particles rubbing against each other use more energy. For the three roll mill, the case is different as the force of friction is low.
Since machines generate less heat, there will be no production of more noise pollution to the atmosphere. These machines don’t cause any pollution. A lot of noise causes some hearing problems for human beings.
Procedures for cleaning the three roll mill machines after use
Cleaning the machine after you have used it is essential since it prevents the machine from rusting or even wearing out. Make use of these procedures while cleaning the three roll mill machine after use.
1. Switch off the motor and disconnect the mill from the power supply.
2. After disconnecting from the power supply, you can open the gaps to their widest position.
3. Make sure you cut the paper towel far away from the roller’s gap.
4. Soak the remaining paper towel by dripping small amounts of water on it. Once the towel is soaked, use a pluck-in tool to collect the pieces until there is no paper visible.
Having read the article, i am sure you will be able to understand the working principle of three roll mill machines in the ointment industry. Many customers prefer three roll mill machines because;
●They produce smaller particle sizes
●The machine has better working stability.
●It is highly reliable in operation.
●There is no unnecessary temperature increase during processing.
●The machine is effective, efficient, and fast.
Franli company is known for providing a reliable, fast, and efficient ointment machine. It offers different machines for blending cosmetic chemicals to produce lipsticks, eyebrows, and skincare products. The company also has reliable customer support services. For this case, if you are looking for a place to blend, grind and disintegrate your cosmetic materials, then franli is your choice.
Welcome to send inquiry to us and let’s make a win win business together !
Guidelines For Three Roll Mill
Three roll mills are widely used in a variety of chemical industries, from medium to high viscosity productions. FRANLI machine can break open all kinds of pigment, UV ink, offset ink, decorative paints, and Lubricants, it also can catch the greatest fineness in cosmetics/ lipstick and electronics industries.
Three Roll Mill For Carbon Black｜High Grinding & Dispersion
Three roll mill is the main equipment for grinding colored carbon black, as it is used extensively in rubber, plastics, paints, and inks, and some carbon black is added.
Laboratory Three Roll Mill｜PLC Control System & Experimental
The laboratory three roll mill is equipped with the most advanced PLC functions to continuously improve the operability of the most primitive production equipment.
Three Roll Mill For Grease
The three roll mill plays a vital role in the grinding of grease. Grease is essentially a kind of lubricating oil, which is a solid or semi-solid product formed by one or more thickeners through the grinding and dispersing action of a three roll mill.
Three Roll Mill For Attapulgite
Three roll mill is the main equipment for grinding attapulgite. The attapulgite is ground and dispersed mainly because it is a natural colloid. Even if the size of the attapulgite reaches 0.1mm, it cannot be easily dispersed by the machine, so the final state of attapulgite formation has been greatly developed.
Rolls of a three-roll mill
The three-roll mill is mainly used for grinding materials of various viscosities and is one of the best wet grinding equipment. The dispersing and emulsification effect of the three-roll mill is excellent, especially for ink, paint, colloid, chocolate, plastic, cosmetics, etc., whether it is liquid slurry or paste material, the three-roll mill can work easily.
3 roll mill｜Failure of the roll shaft & pulley
The 3 roll mill is a grinding and dispersing equipment, which plays an irreplaceable role in improving the quality of coating products.