Kneader Mixer|Σ Blade & Z Blade

Kneader

The kneader is mainly suitable for silicone rubber, neutral acid glass glue, bubble gum, chewing gum, cellulose, and pulp, and can also be used in batteries, dyes, pigments, inks, resins, rubber, plastics, medicine, cosmetics, and other industries. It is composed of five major parts: the kneading part, the base part, the hydraulic system, the transmission system, and the electric control system.

Details of Kneader

  • The machine comprises a motor, cover press, main body, mixing chamber and rotor mechanism, gearbox, air control system, tilting machine, heating/cooling system, rubber belt transmission and base, etc.
  • The kneader can be made into vacuum, pressure, atmospheric, Normal temperature, high temperature, low temperature, etc. 
  • The temperature adjustment method of a kneader can be the jacket, halfpipe, far-infrared tile, steam, hot water, heat transfer oil, electric heating, cooling water, chilled water, and other methods. 

Application: Paint, Adhesive, Battery, Pharmaceutical industry, Cosmetic

The hydraulic system is controlled by a hydraulic station to control the large cylinder to complete the opening and closing functions. The hydraulic system is controlled by a hydraulic station to control the cylinder to complete functions such as turning the cylinder and opening the cover. Detailed parameters can be selected and required by the user. Convenient and reliable. The transmission system consists of a motor, a reducer, and a gear, and the motor is matched according to the model of the kneader.

Kneader

The characteristics of the kneaded material in the kneader

The characteristics of the material ground by the kneader are mainly in terms of adhesion, particle size, density, shape, fluidity, surface roughness, moisture content, and agglomeration tendency:

1. When kneading particles of uniform size, those with high density will tend to the bottom of the kneader.
2. When the densities are similar, the bottom of the directional device is small and approximately spherical in shape.
3. The greater the viscosity, the higher the temperature, and the easier it is to agglomerate or agglomerate, and it is not easy to be uniformly dispersed.

The discharge method of the kneader

1. Lower discharge ball valve
2. Hydraulic turning cylinder discharge
3. Screw extrusion and discharge

Kneader

The inner surface roughness of the kneader

1. Fine polishing
2. Rough polishing
3. Mirror polishing

The charging amount of the material in the kneader

1. Too little, the productivity is lower, generally 30%–50% is appropriate.
2. Too much, and there will be little space for kneading.

The speed of the stirring paddle of the kneader

Different specifications of kneaders have different stirring paddle speeds, so their kneading effect and work efficiency are also different.

Kneader

Kneader maintenance and maintenance

1. Each lubricating part needs to be filled with oil frequently, and the oil should be added by dripping oil not less than twice per shift. Press-in oiling lubrication should be pressed into butter once every 20 days, and the oil pool needs to be replaced every three months.

2. When using steam for heating, a safety valve and a pressure gauge should be installed at the inlet pipe, and the steam pressure should not exceed the requirements of the mixing cylinder operating pressure according to the knowledge of the sign. The use of reversal should be reduced during the mixing and kneading work.

3. All lubricating parts should be filled with oil frequently. The tightness of the belt should be appropriate, and it should be checked, adjusted, or replaced regularly. The steam pipeline is not allowed to leak, the valve should be closed when the machine is out of use, and the reliability of the safety valve pressure gauge should be ensured.

4. There should be no leakage of raw materials in the sealing part of the wall panel. The shaft seal of the wall panel needs to be properly adjusted or replaced according to the wear and tear of use. Regularly check the steam pipes and joints, and no leakage is allowed. The machine should be overhauled after 6 months of operation, and the vulnerable parts should be checked and properly repaired or replaced.

In addition to the above maintenance methods, a series of inspections are also required when the laboratory kneader is installed and turned on. First clean, decontaminate and wipe off the anti-rust grease. Check each lubrication point and inject lubricating oil (grease). Check the tension of the V-belt before driving, and move the motor to the proper position by adjusting the bolt. Check for loose fasteners, leaks in steam pipes, and the safety of electrical circuits and electrical equipment. The electric heating type kneader must have a grounding device, etc.

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Guidelines For Kneader

The dispersion kneader is suited for rubber and plastic mastication, as well as the blending of different rubber and plastic components. Small and medium-sized rubber and plastics manufacturers with a wide range of product types and colours, as well as food, dyes, pharmaceuticals, and ceramics, can benefit from the internal mixer. 

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Guidelines For Kneader

Z Blade Mixer|Diversity & Use

The Z blade mixer is defined as a piece of the huge equipment to help with processing in terms of designing the mix or even to blend those heterogeneous materials forming the end-product that is heterogeneous too.

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Guidelines For Kneader

Z Blade Mixer For Coatings

The Z blade mixer is considered quite important for manufacturers in terms of mixing out through the end product.
It is within this coatings industry that significant innovative changes take place along with the mixing industry that generally advances over the innovative technology as well as the designs with the Z blade mixer.

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Guidelines For Kneader

Z blade mixer and agitators

Mixing through the Z blade mixer is considered a vital portion of the reaction process. It will be impacting a great number of parameters here, including product quality, heat transfer, crystal growth, batch timing, yield, and so on. Therefore, there would be a negative influence over the complete set of operations while there are issues with the agitations processes.

kneader
Guidelines For Kneader

Instructions For Use Of the Kneader

The kneader is a pair of Z-shaped stirrings that cooperate and rotate with each other to produce strong shearing action so that the semi-dry state or rubber-like viscous plastic materials can quickly react to the materials to obtain uniform mixing and stirring.

Dispersion Kneader
Guidelines For Kneader

How to improve the kneading effect of the kneader?

The kneader is an ideal piece of equipment for kneading, mixing, vulcanizing, and polymerizing high-viscosity, elastic-plastic materials. Kneader is widely used in high-viscosity sealants, silicone rubber, neutral acid glass glue, chewing gum, bubble gum, paper pulp, and cellulose, also used in batteries, inks, pigments, dyes, medicine, resin, plastic, rubber, cosmetics, and other industries.

Dispersion Kneader
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Kneader for Pigment

The kneader is an ideal piece of equipment for kneading, mixing, vulcanizing, and polymerizing high-viscosity, elastic-plastic materials. The vacuum kneader is a kind of kneader, which is mainly used in the chemical production field that is prone to bubbles, such as silica gel, glass glue base material, butyl glue, hot melt adhesive, and so on.

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