Dual Shaft Mixer for Glue

Dual Shaft Mixer

Dual-shaft mixers provide a good blend between the efficiency of a high-speed mixer and the versatility of a low-speed mixer, making them well-suited for use in the glue industry. 

Advantages of Dual Shaft Mixer

  • Which can mix the material ≤1,000,000 cps, stronger power, fully mixing high viscosity. 
  • The Teflon scrapper on the low speed (butterfly mixer), scraping the wall of the tank also bottom of the tank.
  • The stainless steel round cover with vacuum system, to remove the foam and air, sight view glass, feeding system hole. 

Application: Paint, Adhesive, Battery, Pharmaceutical industry, Cosmetic

The glue industry relies heavily on the use of mixers to produce a wide range of adhesives. Among the types of mixers used in the glue manufacturing process, dual-shaft mixers have proven particularly useful.

Types of Adhesives Used in the Glue Industry:

1. Water-Based Adhesives
2. Solvent-Based Adhesives
3. Reactive Adhesives
4. Hot-Melt Adhesives
5. Pressure-Sensitive Adhesives

Dual-shaft mixers are essential equipment in the manufacture of each of these types of adhesives.

Applications of Dual-Shaft Mixers in the Glue Industry

1. Water-Based Adhesives
Water-based adhesives account for a significant portion of the adhesives used in the glue industry. The manufacture of water-based adhesives involves the use of polymers, which are dispersed in water. Dual-shaft mixers are used to ensure even dispersion of the polymers in the water, resulting in a homogeneous mixture. This type of mixing improves the quality of the adhesive produced, enhances the performance of the adhesive, and improves the overall efficiency of the manufacturing process.

2. Solvent-Based Adhesives
Solvent-based adhesives require the use of solvents, which dissolve the adhesive components. Dual-shaft mixers are used to efficiently mix the components that are dissolved in the solvent, resulting in a homogeneous solution. Dual-shaft mixers are well suited for this application because of their high-speed mixing capabilities and their ability to process large volumes of adhesive materials. This type of mixing leads to improved adhesive properties, such as increased strength, improved flexibility, and increased resistance to environmental factors, such as heat and moisture.

3. Reactive Adhesives
Reactive adhesives require the mixing of two or more components, which react to form the adhesive. Reactive adhesives are commonly used in high-performance applications, such as aerospace, automotive, and medical device manufacturing. Dual-shaft mixers are used to efficiently mix the reactive components, resulting in a homogeneous mixture. Dual-shaft mixers can be used to mix the adhesive at high speeds, or they can be used at lower speeds to reduce the rate of the reaction. This allows manufacturers to control the rate of the reaction and optimize the adhesive properties for the specific application.

4. Hot-Melt Adhesives
Hot-melt adhesives require the melting of the adhesive components to produce a liquid form. Dual-shaft mixers are used to efficiently melt the adhesive components, resulting in a homogeneous mixture. Dual-shaft mixers are well suited for this application because of their high-speed mixing capabilities and their ability to mix large volumes of adhesive materials. This type of mixing leads to improved adhesive properties, such as increased strength, improved flexibility, and increased resistance to environmental factors, such as heat and moisture.

5. Pressure-Sensitive Adhesives
Pressure-sensitive adhesives account for a significant portion of the adhesives used in the glue industry. Pressure-sensitive adhesives require the use of polymers, which are reinforced with fillers and other additives to improve their properties. Dual-shaft mixers are used to efficiently mix the polymers, fillers, and additives, resulting in a homogeneous mixture. This type of mixing improves the quality and consistency of the adhesive produced and enhances the performance of the adhesive.

Advantages of Dual-Shaft Mixers in the Glue Industry

1. Improved Efficiency
Dual-shaft mixers are well suited for use in the glue industry because of their high-speed mixing capabilities and their ability to process large volumes of adhesive materials. The use of dual-shaft mixers can lead to significant improvements in the efficiency of the manufacturing process, resulting in increased production rates and reduced manufacturing costs.

2. Improved Adhesive Properties
Dual-shaft mixers provide excellent mixing capabilities, resulting in a homogeneous mixture that improves the properties of the adhesive produced. The use of dual-shaft mixers can lead to significant improvements in adhesive properties such as increased strength, improved flexibility, and increased resistance to environmental factors such as heat and moisture.

3. Improved Quality and Consistency
Dual-shaft mixers are capable of producing consistent and high-quality adhesive products, resulting in improved product performance and customer satisfaction. The use of dual-shaft mixers ensures that the adhesive is dispersed evenly throughout the mixture, resulting in a homogeneous mixture that exhibits consistent properties.

In conclusion, the glue industry relies heavily on the use of mixers to produce a wide range of adhesives. Among the types of mixers used, dual-shaft mixers have proven particularly useful in providing an efficient and versatile solution. Dual-shaft mixers are capable of producing consistent and high-quality adhesive products, resulting in improved product performance and customer satisfaction. The use of dual-shaft mixers can lead to significant improvements in adhesive properties such as increased strength, improved flexibility, and increased resistance to environmental factors such as heat and moisture.

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Guidelines For Multi Shaft Mixer

FRANLI customized different kinds of multi-shaft mixers for more than 300+ customers. This kind of machine works in the coating industry, medicine industry, cosmetic industry, and other high technology chemical industries.

Plateform Multi-Shaft Mixer
Guidelines For Multi-Shaft Mixer

What is a Multi-Shaft Mixer?

A multi-shaft mixer is a type of industrial mixer that has more than one mixing shaft. These mixers are designed to mix multiple ingredients simultaneously, allowing for more efficient and effective mixing.

Dual Shaft Mixer
Guidelines For Multi-Shaft Mixer

Dual Shaft Mixer – Dispersion & Stirring

The dual shaft mixer is the best mixer to dissolve the specific ingredients with appropriate shear capacity. This activity is performed by the high-speed shafts situated in the mixer and provides you with the perfect uniformity of the product. It also contains an Anchor agitator and a High-Speed Disperser that offer you the best quality and consistency.

Triple Shaft Mixer
Guidelines For Multi-Shaft Mixer

Triple Shaft Mixer | anchor type, butterfly type & frame type

The FRANLI triple shaft mixer extends the working area by adding a rotating stator mixer with a large displacement or a second quick distributor. High shear stator and rotary mixer can emulsify and homogenize products that require higher shear forces to reduce particles into smaller sizes.

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