Manufacturing process of Sigma Mixer Machine

Sigma Mixer

A sigma mixer machine is a two-basin kneading device with two straight-down organized kneading blades. The blade facets reach and pull back conversely as the kneading blades operate at a concentration of two due to their different speeds.

Details of Sigma Mixer(Kneader)

  • The machine comprises a motor, cover press, main body, mixing chamber and rotor mechanism, gearbox, air control system, tilting machine, heating/cooling system, rubber belt transmission and base, etc.
  • The kneader can be made into vacuum, pressure, atmospheric, Normal temperature, high temperature, low temperature, etc. 
  • The temperature adjustment method of a kneader can be the jacket, halfpipe, far-infrared tile, steam, hot water, heat transfer oil, electric heating, cooling water, chilled water, and other methods. 

Application: Paint, Adhesive, Battery, Pharmaceutical industry, Cosmetic

The sigma mixer manufacturer offers the cutting-edge and heavy-duty Sigma mixer kneader, which provides consistent mixing and kneading of higher viscosity ingredients. The Sigma combination is appropriate for a wide range of applications, including mixing, kneading, grinding, dispersion, and drying. Sigma mixer is made up of a “w” shaped box made of mild steel or stainless steel 304 or 316 with a carbon steel coat protecting the side for heatproof software and a gravel cover to acquire vacuum if desired or a normal cover.

This results in high compressive and shear stress forces and, as a result, high surface roughness inside the kneading type of media, resulting in outstanding scattering and uniformity. The shape of the kneading blades allows for a network of distribution of cloth first from kneading through possible aspect walls towards the kneading thorough center.

The blending factors are sigma-type steel molded and suitably completed two in a range that counters rotate inwards fitting at close or detailed alignment with the boxes to provide comprehensive and uniform mixing. A gland pusher made of cannon steel bus is used to provide low friction and improve the lives of blending factors shafts.


Extrusion Process For Sigma Mixer

The Sigma mixer handles sticky materials like hot melting and benzyl adhesives, and other medium to high viscous glues. The movement of the Double Arm Sigma Blade Mixer is with an extrusion screw located in the bottom portion of the mix trough in this type of mixer. This mixer is best for materials with high viscosity and pastry quantities.

Excellent for kneading and mixing sticky substances such as bread, mud, latex compounds, glue, monomers, etc. Even as the substance is handled between the sigma blades as well as the box’s sidewalls, the mixing action is a combination of spreading, bending, collapsing, splitting, and reconstituting. A coating system is supplied for central heating. The area is slanted by a master pressure in larger models to ensure total mass dispersion.

A fixed set of mitigating kneading blades and discharging screws make up the kneader extrusion. The blades are placed in a U-shaped depression on a horizontal line. The discharging screw is located underneath the blades in a separate compartment. The blades spin towards everyone during the combined phase, while the combined screws spin oppositely, continually delivering new technologies into the integrating blades. The screws are inverted once the blending stage is completed, transporting the combined ingredients from the mixing area out via a discharging die and toward additional treatment or packing.


Sigma mixer's characteristics

As the name implies, a sigma mixer comprises a quantity of sigma type mixing elements that counter spin inward to accomplish stopping to end circulate and comprehensive and uniform mixing at near or unique clearances with the container. The mixed product can be easily discharged by manually turning the container with a lever arm, or by using a gear system that is either manually or automated.

Technical specifications for the Sigma mixer machine are as follows:

●The company’s ability to compete.
●With a simultaneous effect of a mass movement, churning, bending, unfolding, splitting, and reconstituting, for combining, trying to mix, and kneading of high-stiffness substances.
●Commercial manufacturing capacities range from 1 kilogram to 5 kg.
●Designed by cyclic guanosine monophosphate, a current good manufacturing standard semi-fashionable model.

lab kneader

Sigma Mixer In The Lab

The lab sigma mixer machine is a two-basin kneading device with vertically placed kneading blades that may be deeply pitched into each other while stripped of cooperation. Every blade pushes the material in the opposite direction, resulting in fantastic go mixing of all raw materials. The blades travel close to the trough walls and each other, resulting in proper mixing. The close clearance causes shearing and ripping, which is good for solid compression. Next mixing is achieved by selecting the right blade size and rate.

Even in tiny amounts, the laboratory model Double Sigma Mixer batch systems ensure full, uniform mixing. The tank and moving elements within are intended to provide uniform granulation and a consistent homogenous mix over a wide variety of goods. A unique breaker ensures that components move about, eliminating dead spots and ensuring that all materials are completely mixed and crushed uniformly.


Sigma Blade Mixer In Action

Material is generally loaded to forty to sixty-five percent of the mixer’s entire volumetric capacity via the top of the box. The blades are rotated using heavy-duty drive systems that typically include an engine, gear, couplings, and gears. The peak speed of the Sigma mixer machine is typically limited to 60 meters per minute. Mixing might take place at room temperature or in a temperature-controlled environment. Sleeves can be added to the mixer troughs to allow for the passage of relatively warm media to maintain the correct temperature within the mixer. The fabric is discharged from the mixer field by tilting the container. Backside discharge valve, or with a screw placed between the two trough booths within the bottom portion. The mixer may be fitted with a variety of accessories.

Heavy Responsibility Sigma Mixer

The bowl is composed of a thick steel plate, making it a heatproof and durable item. This is especially beneficial for bulky materials that need to be smoothed out before being discharged. Differential speeds are provided with radial blades. A heavy-duty Sigma mixer machine is used to cut the workpieces that come with it. Both ends have round rollers to handle both radial forces loads. Shaft seals of the Gland type are installed at both ends for ease of maintenance.

Manufacturers of Sigma mixing machines

For very viscous material, the heavy-duty sigma mixer equipment combines mixing and kneading. The device is designed to handle high viscosity products and features a heavy-duty layout with appropriate gauge steel in the bowl, blade, cowl, and jacket. Following that, greater capability gears and a robust gearbox matched product characteristics. For heating and cooling, a jacket made of mild steel or stainless steel is available.

As a professional kneader manufacturer, FRANLI has provided a complete set of mature equipment for related machines and production lines for more than 60 countries and thousands of industries in the world, and in Russia, Turkey, Spain, Brazil, Malaysia, Indonesia, and other regions, it has provided many An enterprise establishes related production lines.

Welcome to send inquiry to us and let’s make a win win business together !

Guidelines For Kneader

The dispersion kneader is suited for rubber and plastic mastication, as well as the blending of different rubber and plastic components. Small and medium-sized rubber and plastics manufacturers with a wide range of product types and colours, as well as food, dyes, pharmaceuticals, and ceramics, can benefit from the internal mixer. 

sigma mixer machine
Guidelines For Kneader

Sigma Mixer: Indispensable Equipment For Manufacturing

Sigma Mixer is a type of mixer that uses a unique mixing principle to achieve an efficient blending of materials. The mixer consists of two blades that rotate in opposite directions, creating a kneading and folding action that ensures thorough mixing. The blades are shaped like the Greek letter Sigma, hence the name Sigma Mixer.

sigma mixer machine
Guidelines For Kneader

Sigma Blade Mixer: The Mixing Solution

The Sigma Blade Mixer is a robust and reliable mixing machine that uses a unique mixing principle to achieve superior results. It is a type of double-arm kneading mixer that features two blades that rotate in opposite directions.

mixer kneader
Guidelines For Kneader

Vacuum Kneader: A Machine for Your Mixing Needs

The Vacuum Kneader is a type of mixer that utilizes a vacuum chamber to create a homogeneous mix of ingredients. It is designed to knead, mix, and disperse high-viscosity materials under vacuum conditions, resulting in a superior product.

mixer kneader
Guidelines For Kneader

Efficiency and Effectiveness of Dispersion Kneader

The dispersion kneader has complete control over the mixing and blending of the raw materials to create an even mix that allows for better distribution. This device contains a mixing chamber with rotating blades made of high-quality steel.

mixer kneader
Guidelines For Kneader

Vacuum kneader: high efficiency and environmental protection

A vacuum kneader is mainly used for stirring, mixing, and kneading high-viscosity and elastic-plastic materials. The most common fields include high-viscosity sealant, silicone rubber, neutral acid glass glue, chewing gum, bubble gum, aluminum silver paste, silica gel, paper pulp, cellulose, and other materials. It covers food, agrochemical, pharmaceutical, cosmetics, electronic paste, and other industries, and has been sought after by the industry.

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