The Latest Kneader｜New Mixing Equipment
Details of Kneader
- The machine comprises a motor, cover press, main body, mixing chamber and rotor mechanism, gearbox, air control system, tilting machine, heating/cooling system, rubber belt transmission and base, etc.
- The kneader can be made into vacuum, pressure, atmospheric, Normal temperature, high temperature, low temperature, etc.
- The temperature adjustment method of a kneader can be the jacket, halfpipe, far-infrared tile, steam, hot water, heat transfer oil, electric heating, cooling water, chilled water, and other methods.
Application: Paint, Adhesive, Battery, Pharmaceutical industry, Cosmetic
It is the unit that mainly uses the rubber along with the rubber products, including the tire factory, tape, rubber as well as cable factory device along with the manufacturing of the calcium plastic product that is present in the factories. The kneader is also highly applicable in terms of mixing along with the production of the dye, ceramic, medicine, paint, tape as well as film that are present in the factories here.
It is this unit that works the best for the new kind of mixing equipment meant for the rubber along with the plastic industry. It is through the other countries that all of its performance indexes are able to reach or even at the closest point of the advanced level of products that are similar. The structure of it is quite compact in terms of covering the smaller spaces, with the unit of the design for the dispersion kneader quite simple and yet reliable. The mixer here is pretty easy to clean, making it convenient in terms of changing the colorant quite often with the cooling along with the heating effect that is pretty good in terms of mixing as well as dispersing the liquid evenly through the completely closer structure that is safe along with improving the working conditions and they are completely new sealing design having a better sealing effect with longer service life of the kneader.
Structural characteristics & working principle of the kneader
The unit here consists of the pressing ram device along with the motor, frame, mixing chamber, as well as the rotor mechanism with speed reduction, heating, and the cooling system, device along with the base along with the complete appearance here.
The major difference lies between the general and the dispersion mixer as it has no down ram while discharging as it takes in the form of the front rotor in terms of the front rotor of the mixing chamber having a shaft that can tilt to almost 140 degrees. It is with the motor or through the cycloid speed reducer is how the tilting of the mixing chamber is driven for the kneader. There is a frame within this unit with a pressing device that is fixed over the frame. There is a cylinder that can drive the upper ram of the device, making it pressurize the rubber material in terms of operations.
There are cooling or heating systems within the mixing chamber of the kneader mixer. There is a huge amount of water that is used by almost every part that can be adjusted through the valves with the given principles. The connecting pipe of the cooling water is where you need to place your focus.
Installation, Adjustment, and Test Run of the kneader
The unit here can be installed easily over a similar floor with the machine that works at the next procedures depending on the technological flow arrangement for the workshop of the user. It is this machine that requires to be fixed on the flat as well as the stable foundation with the anchor bolt fixed firmly within the kneader.
There are specifically two major requirements in terms of the working environment of the unit here with the ambient temperature of the unit that should be kept at the optimal levels, the other where the unit should be installed in a place with better ventilation as the environment here is the place where this unit has to be installed. As the kneader installation unit works in, enough of the space should be left around this unit for maintenance and convenience.
Make sure that the unit is cleaned thoroughly before the installation with the proper removal of the rust, assembling the rotor along with the mixing chamber and the speed reducer with the tilting device along with the framework at the bottom. They need to be reinstalled as well as dismantled here if they can clean clearly during the installations. Make sure of connecting the air control pipe at every part of the cooling as well as the heating of the steam line with no leakage of the joints here.
Never go ahead to dismantle them for the gear speed reducer, including the tilting gearbox with no specific needs here. Check out whether the old lubricant stays in this box if it can be discharged out and rinsed within the cleaner, and fill the new set with the right lubricants through the rubber kneader.
Finally, it should be ensured that it is connected over the bolts that are fastened and whether every connection of the joints here is in the correct form. Check out to see if there are parts that can operate normally only after finding that there is no block or even a bump phenomenon that can easily perform the grouting to that of the anchor bold for the second time hereafter, it is solidified and cultivated after the adjustment of each of the part here within the kneader.
Under the condition, each of the lubricating points is normal.
The first one has to ensure that the machine is being operated without any load for about 2 hours and simultaneously it is operating at the upper ram’s up or down movement with even the tilting movement of this blending chamber for regulating every movement of the part that is reliable and safe and therefore it becomes the operation to perform with the load here within the kneader.
The load here is tested over the 3 sections. First with the material of about 40% that has the effective capacity, then with the material of the feed of about 70% of the effective capacity and finally the performing complete of the load test within the test of the loads including the gear operations as they should be stable without any significant impact and abnormal noise to be the same as offered through the kneader manufactured and supplied through Franli which is a renowned company.
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Guidelines For Kneader
The dispersion kneader is suited for rubber and plastic mastication, as well as the blending of different rubber and plastic components. Small and medium-sized rubber and plastics manufacturers with a wide range of product types and colours, as well as food, dyes, pharmaceuticals, and ceramics, can benefit from the internal mixer.
Sigma kneader is a versatile machine that can be used for mixing, kneading, and homogenizing a wide range of materials, including high-viscosity products.
Sigma Mixer is a type of mixer that uses a unique mixing principle to achieve an efficient blending of materials. The mixer consists of two blades that rotate in opposite directions, creating a kneading and folding action that ensures thorough mixing. The blades are shaped like the Greek letter Sigma, hence the name Sigma Mixer.
The Sigma Blade Mixer is a robust and reliable mixing machine that uses a unique mixing principle to achieve superior results. It is a type of double-arm kneading mixer that features two blades that rotate in opposite directions.
The Vacuum Kneader is a type of mixer that utilizes a vacuum chamber to create a homogeneous mix of ingredients. It is designed to knead, mix, and disperse high-viscosity materials under vacuum conditions, resulting in a superior product.
The dispersion kneader has complete control over the mixing and blending of the raw materials to create an even mix that allows for better distribution. This device contains a mixing chamber with rotating blades made of high-quality steel.
A vacuum kneader is mainly used for stirring, mixing, and kneading high-viscosity and elastic-plastic materials. The most common fields include high-viscosity sealant, silicone rubber, neutral acid glass glue, chewing gum, bubble gum, aluminum silver paste, silica gel, paper pulp, cellulose, and other materials. It covers food, agrochemical, pharmaceutical, cosmetics, electronic paste, and other industries, and has been sought after by the industry.