Stainless Steel Reactor
Stainless steel reactors are widely used in production users of petroleum, chemical industry, rubber, pesticides, dyes, medicine, food, etc. and various scientific research experimental projects to complete hydrolysis, neutralization, crystallization, distillation, evaporation, storage, hydrogenation, Vessels for processes such as alkylation, polymerization, condensation, heating and mixing, and constant temperature reaction.
Advantages of stainless steel reactor：
- High quality
- Easy to use
- Provide customized services according to customer material characteristics
Hot sale chemical reactor
Guidelines For Stainless Steel Reactor
The reaction vessel is a comprehensive reaction vessel. The structure, function, and configuration accessories of the reaction vessel are designed according to the reaction conditions. From the beginning of the feed-reaction-discharge, the pre-set reaction steps can be completed with a high degree of automation, and the temperature, pressure, mechanical control (stirring, blast, etc.), reactants/products during the reaction process Important parameters such as concentration are strictly regulated.
FRANLI stainless steel reactor is composed of four components: inner storage tank, jacket, stirring device, and support seat. According to the processing technology, the structure with thermal insulation must be adopted. The stainless steel reactor is divided into strip type, paddle type, turbo type, scraper type, and combined type. The rotating structure can use a cycloid reducer, which can meet the unique reflection requirements of various materials.
Due to the particularity of the industry, many industries require special customization. FRANLI can carry out design solutions and manufacture according to customer process requirements. And it can also complete the design and manufacture of the entire production line according to the needs of users.
stainless steel reactor design structure
In the process of designing the stainless steel reactor, FRANLI got rid of the complicated design in the past and adopted a very compact and concise solution, which can allow operators to get started easily, and to a certain extent effectively realize its heating and cooling reactions. With further stirring, this series of stainless steel reactors have higher production efficiency and better yields and cost less.
Selection of stainless steel reactor
As the working pressure of the stainless steel reactor increases, the reactor body will also become thicker and heavier, the pressure gauge range and the burst value of the safety valve will increase, and the pressurization method will also change. Generally, steel gas cylinders are used for pressurization. When the bottle is full of gas, about 12MPA can be added. If the temperature is not increased, higher experimental pressure is required, and the pump equipment can only be used.
The working temperature of the stainless steel reactor determines the stirring type. Generally, the magnetic stirring reactor has no cooling function between the stirring motor and the magnet. Magnetic, which means that it cannot be stirred. If it exceeds 300 degrees, it can only use another stirring method, paddle stirring, which can be mechanically stirred with a flexible shaft magnetic coupling or a direct-connected motor magnetic coupling mechanical stirring.
The size of the volume also determines the weight of the kettle body, the size of the heater, the increase in cost, and the equipment of the kettle. For example, for a 10ML paddle stirring kettle, the temperature measurement should be changed to the form of temperature control of the kettle wall, or a 10ML magnetic stirring kettle. The inner tank can not be installed with a filter and so on.
The gas external circulation of the stainless steel reactor produced is to lead the reaction gas from the gas phase space, and the gas is pressurized by the compressor and then introduced from the bottom of the reactor. With the cooperation of the agitator, a larger gas holding capacity and contact area can be obtained to improve the reaction rate of the stainless steel reactor. The advantage of the stainless steel reactor design is that any amount of gas circulation can be obtained.
Safety settings of the stainless steel reactor
1. The agitating device is customized for the stainless steel reactor. The mixing shaft adopts a pressure-resistant environmental sanitation mechanical equipment sealing device to ensure the pressure in the tank and avoid unnecessary environmental pollution and material consumption caused by the leakage of materials in the tank.
2. The supporting form shall be suspended or floor-standing support type according to the actual operation regulations.
In the process of operation, the stainless steel reactor will effectively pass the temperature controller on its electric heating constant temperature control cabinet, which can effectively control the temperature of its heat transfer oil and the reaction temperature of the internal materials of the equipment to a certain extent. The electric heating device is installed in groups, mainly through the electric heating constant temperature control cabinet to realize its group control.