High Shear Mixer & Emulsifier

High Shear Mixers

The high shear mixer is an efficient piece of equipment, which has the functions of mixing, dispersing, crushing, dissolving, refining, homogenizing, and emulsifying.

Details of High Shear Mixer

  • Suitable for the material before the process
  • Small energy consumption
  • Large capacity
  • Certain self-suction and low lift transport function

Application: Paint, Adhesive, Battery, Pharmaceutical industry, Cosmetic

The high shear mixer is a common emulsification equipment, which far exceeds many similar products in terms of production efficiency and output. This equipment can be used in industries such as cosmetics, food, beverages, chemicals, paints, and inks. Its function can replace many colloid mills, and it is an ideal equipment for emulsifying many materials.

High Shear Mixer

Advantages of High Shear Mixers

It can greatly simplify traditional production, and increase production efficiency and product quality for factories or enterprises. Under the action of the centrifugal force and fluid force generated by the rotation of the rotor, the materials can be refined, homogenized, decomposed, and emulsified. Generally, stable and high quality products can be produced after a short period of work.

The high shear mixer is a multifunctional equipment with mixing, dispersing, refining, homogenizing, and emulsifying functions. Its appearance is the most powerful assistant in the wet material mixing industry. It solves the problems carried by traditional machines, greatly increases productivity, and is widely used in chemical, food, cosmetics, and other industries.

High Shear Mixer

How High Shear Mixers Work

High linear velocity (generated by the high-speed rotating rotor of the high shear mixer) and relatively large kinetic energy (generated by high-frequency mechanical effects) put the material under comprehensive effects, such as strong shear, centrifugal extrusion, hydraulic friction, stator Collision with the precision clearance of the rotor, etc.

After adopting a mature production process and the appropriate amount of additives, in the beginning, it generally presents an insoluble solid phase, and the liquid phase and gas phase will promote uniform dispersion and emulsification. Through the action of high frequency, high-quality stable materials can be obtained in a short time.

How to Install a High Shear Mixer

The high shear mixer is usually installed at the bottom of the reactor or pipeline, and the material of the high shear mixer enters the outlet from the inlet after high-speed shearing. The process can be continuous or ongoing. High-shear batch emulsifiers (mixers) are suitable for mixing, dispersing, shearing, and homogenizing many viscous liquids and pastes.

High shear mixers can micronize and disperse particles suspended in a fluid so that the product becomes stable regardless of the following handling and storage the product may undergo. Homogenizers provide uniformity and control over high-shear process applications such as emulsification of immiscible phases, homogenization, wet grinding, deformation, deagglomeration, and accurate dispersion.

The product is homogenized at low speed and high pressure (because of the small gap between the passing head and the impacting head). Throughout the process, the product is subjected to multiple forces that cause particle micronization: violent acceleration, which can then decelerate, creating cavitation, and then pellets. Turbulence combined with high-frequency vibrations. The impact-cutting strength originates from the lamellar channels between the homogeneous valve surfaces and the subsequent impact of the impact ring.

As a professional high shear mixer manufacturer, FRANLI has provided a complete set of mature equipment for related machines and production lines for more than 60 countries and thousands of industries in the world, and in Russia, Turkey, Spain, Brazil, Malaysia, Indonesia, and other regions, it has provided many An enterprise establishes related production lines.

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Guidelines For High Shear Mixer

The mixing device of the high shear mixer is a rotor with four blades, which rotates at a high speed in a stationary stator to complete the entire stirring and mixing process.

High Shear Emulsifier
Guidelines For High Shear Mixer

What is a High Shear Emulsifier?

High shear emulsifiers are innovative and efficient machines that are used in various industries for the purpose of emulsification, homogenization, and particle size reduction.

Inline Homogenizer
Guidelines For High Shear Mixer

What is an Inline Homogenizer?

An inline homogenizer is a machine that is used to mix and blend different substances together to create a uniform mixture. It is an essential tool in the manufacturing industry, particularly in the production of food, pharmaceuticals, and cosmetics.

Inline Emulsifier
Guidelines For High Shear Mixer

What is an Inline Emulsifier?

An inline emulsifier is a type of high shear mixer that is designed to create a stable emulsion by breaking down the droplets of one liquid into smaller droplets and dispersing them throughout the other liquid.

High Shear Emulsifier
Guidelines For High Shear Mixer

High Shear Mixer: An Essential Tool for Efficient Mixing

A high shear mixer is a device that is used to mix, emulsify, disperse, and homogenize materials. It is a versatile tool that can be used in a variety of industries such as food, pharmaceuticals, cosmetics, and chemical manufacturing.

High Shear Emulsifier
Guidelines For High Shear Mixer

High Shear Mixers: Experimental & Production

High-shear mixers are primarily used in industry to produce standard mixtures of ingredients that do not mix naturally. When the total fluid of the material is composed of two or more liquids, after the work of the high-shear mixer, an emulsion is finally formed.

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