High Shear Mixer & Emulsifier
High Shear Mixers
The high shear mixer is an efficient piece of equipment, which has the functions of mixing, dispersing, crushing, dissolving, refining, homogenizing, and emulsifying.
Details of High Shear Mixer
- Suitable for the material before the process
- Small energy consumption
- Large capacity
- Certain self-suction and low lift transport function
Application: Paint, Adhesive, Battery, Pharmaceutical industry, Cosmetic
The high shear mixer is a common emulsification equipment, which far exceeds many similar products in terms of production efficiency and output. This equipment can be used in industries such as cosmetics, food, beverages, chemicals, paints, and inks. Its function can replace many colloid mills, and it is an ideal equipment for emulsifying many materials.
Advantages of High Shear Mixers
It can greatly simplify traditional production, and increase production efficiency and product quality for factories or enterprises. Under the action of the centrifugal force and fluid force generated by the rotation of the rotor, the materials can be refined, homogenized, decomposed, and emulsified. Generally, stable and high quality products can be produced after a short period of work.
The high shear mixer is a multifunctional equipment with mixing, dispersing, refining, homogenizing, and emulsifying functions. Its appearance is the most powerful assistant in the wet material mixing industry. It solves the problems carried by traditional machines, greatly increases productivity, and is widely used in chemical, food, cosmetics, and other industries.
How High Shear Mixers Work
High linear velocity (generated by the high-speed rotating rotor of the high shear mixer) and relatively large kinetic energy (generated by high-frequency mechanical effects) put the material under comprehensive effects, such as strong shear, centrifugal extrusion, hydraulic friction, stator Collision with the precision clearance of the rotor, etc.
After adopting a mature production process and the appropriate amount of additives, in the beginning, it generally presents an insoluble solid phase, and the liquid phase and gas phase will promote uniform dispersion and emulsification. Through the action of high frequency, high-quality stable materials can be obtained in a short time.
How to Install a High Shear Mixer
The high shear mixer is usually installed at the bottom of the reactor or pipeline, and the material of the high shear mixer enters the outlet from the inlet after high-speed shearing. The process can be continuous or ongoing. High-shear batch emulsifiers (mixers) are suitable for mixing, dispersing, shearing, and homogenizing many viscous liquids and pastes.
High shear mixers can micronize and disperse particles suspended in a fluid so that the product becomes stable regardless of the following handling and storage the product may undergo. Homogenizers provide uniformity and control over high-shear process applications such as emulsification of immiscible phases, homogenization, wet grinding, deformation, deagglomeration, and accurate dispersion.
The product is homogenized at low speed and high pressure (because of the small gap between the passing head and the impacting head). Throughout the process, the product is subjected to multiple forces that cause particle micronization: violent acceleration, which can then decelerate, creating cavitation, and then pellets. Turbulence combined with high-frequency vibrations. The impact-cutting strength originates from the lamellar channels between the homogeneous valve surfaces and the subsequent impact of the impact ring.
As a professional high shear mixer manufacturer, FRANLI has provided a complete set of mature equipment for related machines and production lines for more than 60 countries and thousands of industries in the world, and in Russia, Turkey, Spain, Brazil, Malaysia, Indonesia, and other regions, it has provided many An enterprise establishes related production lines.
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Guidelines For High Shear Mixer
The mixing device of the high shear mixer is a rotor with four blades, which rotates at a high speed in a stationary stator to complete the entire stirring and mixing process.
High Shear Mixers: Experimental & Production
High-shear mixers are primarily used in industry to produce standard mixtures of ingredients that do not mix naturally. When the total fluid of the material is composed of two or more liquids, after the work of the high-shear mixer, an emulsion is finally formed.
High Shear Mixer & Emulsifier
The high shear mixer is an efficient piece of equipment, which has the functions of mixing, dispersing, crushing, dissolving, refining, homogenizing, and emulsifying.
New Skills for High Shear Mixers
The high shear mixer uses technology to accurately position the rotor and stator, which is mainly used to achieve the emulsification effect.
High Shear Mixer: Emulsification & Dispersion
The high-shear mixer is specially designed for the emulsification of medium and high-viscosity raw materials, and its characteristic is that the extremely tight spiral impeller rotates at high speed to realize the emulsification of raw materials.
High Shear Mixers｜Applicable Industries
high shear mixer is the one that directly depends on the kind of substances that has been mixed along with the intended use with the kind of equipment that they are using in terms of supplying the force that they need to call on.
High Shear Mixer: Blending, Blending & Emulsifying
High shear mixers are often used in rotor/stator mixers for solid-liquid dispersions and emulsions, and this function cannot be fully accomplished by ordinary high-speed dispersers.
