New Skills for High Shear Mixers
High Shear Mixers
The high shear mixer uses technology to accurately position the rotor and stator, which is mainly used to achieve the emulsification effect. The whole system adopts the electric lifting method and is equipped with the most advanced frequency conversion speed regulation system, which is easy to operate and easy to use. The high shear mixer adopts a two-way material absorption system, which has a good homogenization effect. The high shear mixer has the characteristics of low noise, high efficiency, stable operation, and no dead zone.
Details of High Shear Mixer
- Suitable for the material before the process
- Small energy consumption
- Large capacity
- Certain self-suction and low lift transport function
Application: Paint, Adhesive, Battery, Pharmaceutical industry, Cosmetic
The high shear mixer has a large processing flow rate and is suitable for the continuous production of many industrial wet materials. It is the best equipment for dispersing and mixing medium and high-viscosity materials. High-quality high shear mixers can not only produce high-quality mixtures, emulsions, solutions, and dispersions, but also bring relatively high benefits to the company, both in product quality and production efficiency. The high shear mixers produced by FRANLI mainly provide products for food, beverage, cosmetic, and chemical companies.
In order to facilitate the further stable mixtures with greater bioavailability controlled consistencies along with the longer shelf lives here. high shear mixer is the one that directly depends on the kind of substances that has been mixed along with the intended use with the kind of equipment that they are using in terms of supplying the force that they need to call on. The following is considered as the random overview of the things with the high shear mixing blades:
Traditional propellers and turbines are now obsolete with new hybrid technologies. For most chemicals, plastics, adhesives, coatings, and other materials, mixing operations using high shear mixers are effective. In-line high shear mixers and batch mixers have taken a more popular seat in this competitive mixing arena.
These high shear mixers can process products more efficiently and, attractively, they can enable clean manufacturing requirements. Using a high shear mixer, the mixing time is shorter, more homogeneous, and more effective in gelling, solubilizing, and obtaining good properties.
The rotor is surrounded by a freely rotating stator. The stator has three large outer paddles that limit its rotation to about 1/10 of the rotor speed. In watery material, the stator will spin at 360 RPM and the rotor shaft at 3600 RPM. Its rotor draws material into the stator, and the high shear between the high-speed rotor blades and the slowly rotating stator rim subjects the material to productive milling and grinding before being expelled at high speed through outlets in the stator rim.
When passing through these outlets, all particles, agglomerates, solids, etc. undergo strong cutting and disintegration to further reduce particle size. Throughout the process of dispersing, mixing, and emulsifying, the contents of the container will pass through the mixing head of the emulsifier multiple times, and a homogeneous product is obtained within minutes, which may take hours with traditional high shear mixers.
The high shear mixer has energy-saving features. A rotating stator combined with tight clearance, driven rotor, and lower propeller combine to optimize shear rate, pumping rate, and particle size reduction. Manufacturers of High Shear Mixers design and manufacture single-pass, inline high-shear mixing equipment for powder incorporation and dispersion into liquids, in addition to liquid-in-liquid mixing and homogenization.
As a professional high shear mixer manufacturer, FRANLI has provided a complete set of mature equipment for related machines and production lines for more than 60 countries and thousands of industries in the world, and in Russia, Turkey, Spain, Brazil, Malaysia, Indonesia, and other regions, it has provided many An enterprise establishes related production lines.
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Guidelines For High Shear Mixer
The mixing device of the high shear mixer is a rotor with four blades, which rotates at a high speed in a stationary stator to complete the entire stirring and mixing process.
A high shear mixer is one of the most versatile pieces of equipment used in the cosmetic industry. It is designed to mix, emulsify, disperse, and homogenize a wide range of cosmetic products.
High shear emulsifiers are innovative and efficient machines that are used in various industries for the purpose of emulsification, homogenization, and particle size reduction.
An inline homogenizer is a machine that is used to mix and blend different substances together to create a uniform mixture. It is an essential tool in the manufacturing industry, particularly in the production of food, pharmaceuticals, and cosmetics.
An inline emulsifier is a type of high shear mixer that is designed to create a stable emulsion by breaking down the droplets of one liquid into smaller droplets and dispersing them throughout the other liquid.
A high shear mixer is a device that is used to mix, emulsify, disperse, and homogenize materials. It is a versatile tool that can be used in a variety of industries such as food, pharmaceuticals, cosmetics, and chemical manufacturing.
High-shear mixers are primarily used in industry to produce standard mixtures of ingredients that do not mix naturally. When the total fluid of the material is composed of two or more liquids, after the work of the high-shear mixer, an emulsion is finally formed.