Multiple advantages of the new basket mill
The basket mill is mainly multi-functional equipment that integrates the two processes of grinding and dispersing. And the basket mill has a wide range of applications, mainly used in ink, color paste, dyes, coatings, and other industries, with the characteristics of energy saving, high efficiency, convenient operation, maintenance, etc.
Details of Basket Mill
- Hydraulic lifting of basket mill’s head, Motor with noise, and ventilator protection system. Which is designed with double basket jackets，dispersion disc, cooling inlet system, and material suction impeller.
- Display of basket mill showing the product temperature, power input, operation time. You also can choose the automatic system of operation with the incorporation of all process parameters from the data bank.
inks, colorants, dyes, coatings, and other industries.
After more than 20 years of research by FRANLI, the new basket mill is equipped with a basket at the lower part of the main shaft, which contains 1.5mm glass beads, and a stirring knife at the bottom. The main shaft and the basket can be freely raised and lowered by the hydraulic piston of the machine column. The basket mill and the disperser are equipped with a special mixing barrel. The barrel and the bottom of the mixing barrel are jacketed with cooling water. The cold water enters from the lower part and flows out from the upper part. The bottom of the barrel is equipped with a discharge valve.
Installation and maintenance of basket mill
When installing the basket mill, the machine base needs to be installed on a flat and solid foundation, and the installation location should take into account the electrical wiring, operation, maintenance and maintenance, ventilation, and other conditions.
The stirring shaft and column need to be filled with lubricating oil regularly. Use an oil gun to add oil to the center part of an oil filling hole at the top of the column, usually once per shift. The transmission V-belt is checked irregularly. Motors and electrical cabinets should be regularly cleaned of dust.
When the basket mill is dispersing, we need to place the milled mill base in the mixing bucket, and then dip the basket into the mill base. Turn on the motor, make the main shaft start to run from slow to fast, and make the paint slurry flow as shown in the figure under the constant action of the stirring blade. Enter through the top of the basket, flow out from the bottom and sides, and circulate continuously. The slurry is subjected to the action of the grinding medium in high-speed turbulent motion for each cycle, to obtain strong grinding and dispersion. The heat generated during the dispersion process is carried away by the jacketed cold water.
Determined by the uniqueness of the structure and working principle of the basket mill, the equipment has the following characteristics:
a. Suitable for small batch and multi-variety product operations;
b. Compared with common grinding and dispersing equipment, a basket mill is more suitable for dispersing products that require high tinting strength and uniform particle size;
c. The pre-mixing, grinding and dispersing, and homogenizing adjustment of the mill base can be carried out in the same mixing tank, so the conveying devices such as pipes and pumps are saved, which is easy to clean, so the labor productivity can be greatly improved;
d. Since the grinding and dispersing operation can be completed at one time in the mixing tank, there is no loss in the conveying process, so the loss is small, and the yield of each batch of products can be as high as about 98%;
e. When cleaning, as long as the basket is immersed in the container containing the cleaning solvent and rotated for a while, the cleaning of the equipment is very convenient;
FRANLI is a professional basket mill manufacturer and supplier. By receiving feedback from various partners all over the world, we continue to carry out research and progress, so that FRANLI Machinery will continue to maintain the forefront of the world.
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Guidelines For Basket Mill
Franli is the manufacturer of basket mill, we developed a new technology based on the traditional type of basket mill.Franli Basket Mill focuses on low energy, no hot spots, controlling constant temperature, higher production, the flexibility of batch size, and a wide range of product viscosities that can be processed well.
A basket mill is a type of sand mill and the best substitute for traditional sand mills and three roll mills. It has very strong dispersion and homogenization functions.
The FRANLI basket mill mainly adopts the form of pneumatic lifting, which is an economical wet dispersing grinding equipment developed for scientific research institutions and enterprise units.
A basket mill is multi-functional equipment that integrates two processes of grinding and dispersing. It is widely used in ink, colorant, dye, paint, and other industries.
The basket mill is a highly adaptable dispersing device that may be used in a variety of responses to requests. Basket Mills are already used effectively in the industrial processing of pigments and the spreading of pigmentation.
A basket mill is a significant piece of equipment for coatings, inks, cosmetics, pigments, and other industries where fine quality is of high priority. This basket mill is a kind of grinding machine that is utilized for low to moderate viscosity of the material. This basket mill is best to get the smaller-sized particles without putting in much effort.
The new basket mill produced by FRANLI is designed by the R&D department of fluid mechanics and mechanical shear chemistry. The driving part adopts a hollow shaft drive structure, which is easy to operate and easy to operate. During the grinding process, the grinding basket is equipped with zirconia beads. The basket rotates at high speed to form a strong eddy current shearing line speed. The material is sucked from the top and bottom of the grinding basket, and after grinding, it is thrown out from the middle through the slot grid separator under the action of centrifugal force, so that the material is well dispersed and ground.