How to choose a suitable high-speed disperser for coatings?

High Speed Disperser

A high speed paint disperser is one of the chemical equipment for stirring, dispersing, and dissolving paint raw materials, slurry, and paint mixture. Its working principle is mainly to crush, disperse, emulsify, mix and other steps for various liquid raw materials, and finally produce evenly dispersed materials through the high-speed operation of the upper and lower teeth of the dispersing disc. 

Details of High Speed Disperser

  • Height limit switch
  • Container clamping device
  • Speed Automatic
  • Vacuum equipment
  • Scraper
  • Swiveling device

Application: Paint, Adhesive, Battery, Pharmaceutical industry, Cosmetic

According to the different needs of each working condition, different types and configurations of high speed coating dispersing machines can be selected from the perspective of process effect, practicability, and cost performance, as well as from the perspective of affecting the overall performance and quality of the machine. According to the operating reliability of the high speed dispersing machine, Consider safety and service life.

high speed disperser

1. According to the experience of a large number of users, manufacturers of high-speed dispersing machines give priority to the hydraulic lifting high-speed dispersing machine with frequency conversion speed regulation function; High-speed paint dispersing machine, you can also choose a hydraulic lifting high-speed dispersing machine with electromagnetic speed regulation; if the factory needs to disperse oil-based paint, for safety reasons, the user must choose an explosion-proof frequency conversion speed regulating hydraulic lifting high-speed dispersing machine ( The motors are all explosion-proof motors), and the hydraulic lifting high-speed dispersing machine with electromagnetic speed regulation does not have an explosion-proof function (the electromagnetic speed regulation motor has no explosion-proof function)

2. The hydraulic lifting high-speed dispersing machine configured with constant speed (without speed regulating function) generally has poor process effect and practicability. The suggestion of the high-speed dispersing machine manufacturer is not recommended to be adopted and selected.

3. When the user chooses a high-speed disperser, the material selection of the dispersing disc and the dispersing shaft has always been the focus of our emphasis. Generally, we recommend choosing 304 stainless steel, but most of the dispersing shafts in the industry are carbon steel chrome-plated. When purchasing, you should pay attention to it, and the way choosing a scattered disk will cause a lot of unnecessary expenses and troubles.

4. For the process requirements in the application field are very fine and high-end configurations, such as two-axis high-speed dispersing machine or multi-axis high-speed dispersing machine, one-axis multi-dispersing disc, vacuum, jacket heating, and other requirements, users need to manufacture with professional high-speed dispersing machine Consult and discuss with the senior engineers of the supplier, and realize the final demand through targeted engineering design.

Precautions for the use of high-speed paint dispersing machine

1. If the high-speed paint dispersing machine is not used for a long time, the user must cut off the power supply and clean it all. It is best to cover the core part of the machine with a cloth to prevent the parts from falling into dust or being polluted.

2. During the use of the high-speed paint dispersing machine, it is necessary to check regularly, and once overheating or abnormal noise is found, it should be checked in time, and it should be used after confirming that there is no problem with the machine.

3. If the thermal relay stops due to overload, you need to press the “reset” button of the thermal relay to continue the operation.

4. The AC contactor is checked every six months, and the equipment is overhauled once a year.

5. Regularly check the wearing parts, such as bearings, oil seals, etc., and replace them immediately if any wear is found.

6. It is forbidden to splash water on the electromechanical box of the high-speed paint disperser to prevent power leakage and irreversible situations.

High-speed dispersion front

7. It is forbidden to touch the rotating shaft with any object except the agitator in the cylinder of the high-speed disperser. When rotating at high speed, any solid object may wrap around the shaft and cause damage.

8. Prohibit the idling of the dispersing disc of the coating high-speed dispersing machine exceeding 800r/min to prevent damage and breakage of the dispersing disc, which may easily cause deformation or violent vibration of the rotating shaft, or may break and fly out.

9. When feeding the high-speed paint dispersing machine, all kinds of packaging bags should be kept away from the running shaft to prevent winding accidents.

10. Prohibit long-haired people and other items that may be entangled near the running machine.

11. When the high-speed paint dispersing machine is in production, the operator close to the machine must have another person guarding in front of the machine to prevent the machine from being shut down immediately in case of an emergency.

12. If there are solid lumps or other things that fall into the mixing tank, stop the machine immediately and take it out before running to prevent irreversible situations.

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Guidelines For High Speed DIsperser

We produce a high-speed disperser according to the industrial standard, Franli HSD’s frame is bigger than the marketing machine, the blade is double layers, hydraulic part is an engineering oil tank, which is more stable lifting up and down. The operation box for Water-based material is stainless steel, which also has ex-proof operation for solvent based material.

high speed disperser
Guidelines For High Speed Disperser

High Speed Disperser: An Essential Tool in the Manufacturing Industry

A high speed disperser is a machine used for dispersing, mixing, emulsifying, and homogenizing materials in the manufacturing process.It is also called a high-speed mixer or agitator, and its versatility makes it a valuable tool in various industries, including coatings, paints, inks, adhesives, pharmaceuticals, food, and cosmetics.

high speed disperser
Guidelines For High Speed Disperser

The high speed disperser chosen by the chemical industry

The high speed disperser is the indispensable equipment in the production and dispersion process of chemical products. Because of its high speed, it can not only effectively improve the dispersion efficiency of materials, but also make the materials more fully dispersed, to meet the final requirements of the materials.

high speed disperser
Guidelines For High Speed Disperser

How to use the high speed disperser (new machine)?

The high speed disperser is composed of a frame, a bearing seat, a dispersing shaft, a dispersing wheel, an oil cylinder, a hydraulic station, and a control cabinet. The lifting of the frame adopts hydraulic transmission, and the lifting is stable and reliable.

high speed disperser
Guidelines For High Speed Disperser

High speed disperser: dispersing, stirring, grinding, dissolving

High speed disperser is common mechanical equipment in chemical production. It is widely used in architectural coatings, chemicals, water-based coatings, oil-soluble architectural coatings, inks, inks, adhesives, etc.

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